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Home >> Ford >> 2005 >> Freestar Base >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Disassembly And Assembly Of Subassemblies >> Intermediate Clutch Cylinder >> Disassembly
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Intermediate Clutch Cylinder: Disassembly

Fig 1: Identifying Intermediate Clutch Cylinder Assembly Components
G04005060Courtesy of FORD MOTOR CO.
  1. Remove the intermediate clutch pack.
    1. Remove the snap ring.
    2. Remove the pressure plate.
    3. Remove the clutch pack.
    4. Remove the cushion spring.
    Fig 2: Removing Intermediate Clutch Pack
    G04005061Courtesy of FORD MOTOR CO.
    2. CAUTION: Do not fully compress the intermediate clutch spring retainer.
    Fig 3: Compressing Intermediate Clutch Return Spring
    G03957176Courtesy of FORD MOTOR CO.
  2. Using the special tool, compress the intermediate clutch return spring and remove the snap ring.
    3. NOTE: The seal is part of the piston and is repaired as an assembly.
    Fig 4: Removing Intermediate Clutch Balance Piston Assembly
    G03957177Courtesy of FORD MOTOR CO.
  3. Remove the intermediate clutch balance piston assembly.
  4. Remove the intermediate clutch return spring.
    Fig 5: Removing Intermediate Clutch Return Spring
    G03957178Courtesy of FORD MOTOR CO.
    5. NOTE: The seal is part of the piston and is repaired as an assembly.
    Fig 6: Removing Intermediate Clutch Piston
    G03957179Courtesy of FORD MOTOR CO.
  5. Remove the intermediate clutch piston.
  6. Remove the intermediate clutch piston inner seal.
    Fig 7: Removing Intermediate Clutch Piston Inner Seal
    G03957180Courtesy of FORD MOTOR CO.
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