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Low-Intermediate Clutch Cylinder: Assembly

  1. Using the special tool, install the new rear lube oil transfer tube seals.
    Fig 1: Installing Rear Lube Oil Transfer Tube Seals
    G03957242Courtesy of FORD MOTOR CO.
    2. NOTE: Lightly coat all the seals and surfaces with petroleum jelly.
    Fig 2: Installing Low Intermediate Clutch Piston And Seal
    G04005128Courtesy of FORD MOTOR CO.
  2. Install the low intermediate clutch piston and seal using the low-intermediate clutch piston protector.
  3. Install the low intermediate clutch support and spring assembly.
    Fig 3: Installing Low Intermediate Clutch Support And Spring Assembly
    G03957237Courtesy of FORD MOTOR CO.
    4. CAUTION: Do not fully compress the clutch spring retainer.
    Fig 4: Locating Snap Ring
    G03957236Courtesy of FORD MOTOR CO.
  4. Using the special tool, install the snap ring.
    5. CAUTION: Make sure the locking tabs are snapped over the retainer.
    Fig 5: Installing No. 15 Plastic Spring Retainer Washer
    G04005131Courtesy of FORD MOTOR CO.
  5. Install the No. 15 plastic spring retainer washer.
    6. NOTE: The lip on the bearing goes over the hub. Use petroleum jelly to hold the bearing in place.
    Fig 6: Installing Rear Sun Gear Thrust Bearing And Race
    G03957234Courtesy of FORD MOTOR CO.
  6. Install the rear sun gear thrust bearing and race.
  7. Install the No. 16 final drive gear thrust assembly.
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