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Main Control - Pump: Removal

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
    2. NOTE: When the battery is disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive shift strategy.
  2. Remove the battery tray. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  3. Loosen the clamps and remove the air cleaner tube.
    Fig 1: Removing Air Cleaner Tube
    G04004657Courtesy of FORD MOTOR CO.
  4. Remove the air cleaner assembly. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
    Fig 2: Removing Air Cleaner Assembly
    G04004658Courtesy of FORD MOTOR CO.
  5. Disconnect the electrical connectors.
    1. Disconnect the digital transmission range (TR) sensor electrical connector.
    2. Disconnect the transaxle electrical connector.
    3. Disconnect the speed control electrical connector.
    Fig 3: Disconnecting Electrical Connectors
    G04004678Courtesy of FORD MOTOR CO.
  6. Remove the wiper arm and pivot assembly. For additional information, refer to WIPERS AND WASHERS .
  7. Remove the passenger compartment air intake box.
    Fig 4: Removing Passenger Compartment Air Intake Box
    G04004679Courtesy of FORD MOTOR CO.
  8. Remove the air intake tube.
    Fig 5: Removing Air Intake Tube
    G04004680Courtesy of FORD MOTOR CO.
  9. Remove the front upper radiator shield.
    Fig 6: Removing Front Upper Radiator Shield
    G04004681Courtesy of FORD MOTOR CO.
  10. Remove the hood latch and position aside.
    Fig 7: Removing Hood Latch
    G04004682Courtesy of FORD MOTOR CO.
  11. Remove the oil filler cap.
    Fig 8: Removing Oil Filler Cap
    G04004683Courtesy of FORD MOTOR CO.
  12. Install the special tool (front of engine compartment).
    Fig 9: Installing Special Tool (Front Of Engine Compartment)
    G04004684Courtesy of FORD MOTOR CO.
  13. Install the special tool (rear of engine compartment).
    Fig 10: Installing Special Tool (Rear Of Engine Compartment)
    G04004685Courtesy of FORD MOTOR CO.
  14. Install the special tools.
    Fig 11: Installing Special Tools
    G04004686Courtesy of FORD MOTOR CO.
  15. Remove the upper main control cover bolts.
    Fig 12: Removing Upper Main Control Cover Bolts
    G04004687Courtesy of FORD MOTOR CO.
  16. Remove the rear transaxle support insulator bolt, nut and support insulator.
    Fig 13: Removing Rear Transaxle Support Insulator Bolt, Nut And Support Insulator
    G04004688Courtesy of FORD MOTOR CO.
  17. Remove the rear transaxle support insulator bracket.
    Fig 14: Removing Rear Transaxle Support Insulator Bracket
    G04004689Courtesy of FORD MOTOR CO.
  18. Remove the remaining bolts, and the main control cover.
    Fig 15: Removing Remaining Bolts, And Main Control Cover
    G03956767Courtesy of FORD MOTOR CO.
    19. CAUTION: Do not pull on the wires or the electrical connectors. Damage to the connectors will result.
    Fig 16: Disconnecting Electrical Connectors
    G04004691Courtesy of FORD MOTOR CO.
  19. Lift the locking tab and disconnect the electrical connectors.
  20. Position the transaxle wiring harness aside.
    21. CAUTION: Do not remove the two bolts that hold the pump assembly and main control valve body together as the pump assembly may fall from the main control valve body and become damaged.
    CAUTION: Only four of the six bolts need to be removed.
    Fig 17: Identifying Location Of Main Pump Assembly Bolts
    G03956776Courtesy of FORD MOTOR CO.
  21. Remove the bolts. Note the size and location of the bolts.
  22. Disconnect the manual linkage.
  23. Remove the main pump assembly and the main control valve body by carefully sliding it off the pump shaft.
    Fig 18: Removing Main Pump Assembly And Main Control Valve Body
    G03956777Courtesy of FORD MOTOR CO.
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