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Disconnect and Connect

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.
WARNING: Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related components. Highly flammable mixtures are present and may be ignited. Failure to follow these instructions can result in personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before servicing or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing personal injury or a fire hazard.
  1. Release the fuel system pressure. For additional information, refer to FUEL SYSTEM PRESSURE RELEASE  in this article.
  2. Remove the fuel tube clip.
    Fig 1: View Of Fuel Tube And Clip
    G03883081Courtesy of FORD MOTOR CO.
  3. Install the disconnect tool.
    Fig 2: Installing Disconnect Tool
    G03997893Courtesy of FORD MOTOR CO.
  4. Close and push the disconnect tool into the open side of the cage.
    Fig 3: Disconnecting Tool Into Open Side Of Cage
    G03997894Courtesy of FORD MOTOR CO.
  5. Separate the fitting.
    Fig 4: Separating Fitting
    G03997895Courtesy of FORD MOTOR CO.
  6. To connect, reverse the disconnect procedure.
    • Inspect and clean both the coupling ends.
    • Lubricate the O-ring seals with clean engine oil.
      Fig 5: Identifying Coupling Components
      G03883086Courtesy of FORD MOTOR CO.