In-Vehicle Repair: Flywheel: Installation

NOTE: Engine balancing is not required. Balance weights should not be installed on the new flywheel.

NOTE: Special bolts are used for installation. Do not use standard bolts.

Inspect the pilot bearing. Install a new pilot bearing as necessary.
Install the flywheel and the 6 bolts.
Install the special tool.

Fig 1: Identifying Special Tool (303-103)
Courtesy of FORD MOTOR CO.

NOTE: Special bolts are used for installation. Do not use standard bolts.

Tighten the bolts in the sequence shown in 3 stages.
- Stage 1: Tighten to 50 Nm (37 lb-ft).
- Stage 2: Tighten to 80 Nm (50 lb-ft).
- Stage 3: Tighten to 112 Nm (83 lb-ft).
  
  Fig 2: Identifying Flexplate Bolts Tightening Sequence
  Courtesy of FORD MOTOR CO.
Install the clutch and manual transaxle. For additional information, refer to CLUTCH and MANUAL TRANSAXLE-TRANSMISSION .