LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2006 >> Focus ZXW SES, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine >> Disassembly And Assembly Of Subassemblies >> Cylinder Head >> Disassembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Cylinder Head: Disassembly

    NOTE: One lifting eye shown, other lifting eye similar.
    Fig 1: Locating Lifting Eyes And Bolts
    G04652268Courtesy of FORD MOTOR CO.
  1. Remove the bolts and the 2 lifting eyes.
  2. Remove and discard the cylinder head temperature (CHT) sensor.
    Fig 2: Locating Cylinder Head Temperature Sensor
    G04652269Courtesy of FORD MOTOR CO.
  3. Remove the bolts and the exhaust gas recirculation (EGR) valve.
    Fig 3: Locating Exhaust Gas Recirculation Valve And Bolts
    G04652270Courtesy of FORD MOTOR CO.
  4. Remove the EGR tube.
    Fig 4: Locating EGR Tube
    G04652271Courtesy of FORD MOTOR CO.
  5. Remove the spark plugs.
    Fig 5: Locating Spark Plugs
    G04652272Courtesy of FORD MOTOR CO.
  6. CAUTION: Note the location of the tappets prior to removal.
    Fig 6: Locating Tappets
    G04652273Courtesy of FORD MOTOR CO.
  7. Remove the 16 tappets.
  8. Using the special tools, compress the valve spring and remove the valve spring retainer keys, the valve spring retainers and the valve springs.
    Fig 7: Compressing Valve Spring Using Special Tools (303-300, 303-350, 303-472)
    G04652274Courtesy of FORD MOTOR CO.
  9. Inspect the valve spring, valve spring retainer and valve spring retainer key. For additional information, refer to ENGINE SYSTEM-GENERAL INFORMATION .
  10. CAUTION: Note the location of the valves if they are to be reused.
    NOTE: Mark each valve if the original valves are to be used.
    Fig 8: Removing Valve
    G04652275Courtesy of FORD MOTOR CO.
  11. Remove the valves.
  12. Using the special tools, remove and discard the valve seals.
    Fig 9: Identifying Special Tools (303-468, 307-005)
    G04652276Courtesy of FORD MOTOR CO.
  13. Inspect the valves. For additional information, refer to ENGINE SYSTEM-GENERAL INFORMATION . Install new parts, as necessary.