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Home >> Ford >> 2006 >> Freestar Base >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Disassembly And Assembly Of Subassemblies >> Intermediate Clutch Cylinder >> Disassembly
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Intermediate Clutch Cylinder: Disassembly

  1. Remove the intermediate clutch pack.
    1. Remove the snap ring.
    2. Remove the pressure plate.
    3. Remove the clutch pack.
    4. Remove the cushion spring.
      Fig 1: Identifying Snap Ring, Pressure Plate, Clutch Plate And Cushion Spring
      G04661448Courtesy of FORD MOTOR CO.
    2. CAUTION: Do not fully compress the intermediate clutch spring retainer.
    Fig 2: Removing Snap Ring Using Special Tool (307-015)
    G04661449Courtesy of FORD MOTOR CO.
  2. Using the special tool, compress the intermediate clutch return spring and remove the snap ring.
    3. NOTE: The seal is part of the piston and is repaired as an assembly.
    Fig 3: Locating Intermediate Clutch Piston
    G04661450Courtesy of FORD MOTOR CO.
  3. Remove the intermediate clutch balance piston assembly.
  4. Remove the intermediate clutch return spring.
    Fig 4: Locating Intermediate Clutch Return Spring
    G04661451Courtesy of FORD MOTOR CO.
    5. NOTE: The seal is part of the piston and is repaired as an assembly.
    Fig 5: Locating Intermediate Clutch Piston
    G04661452Courtesy of FORD MOTOR CO.
  5. Remove the intermediate clutch piston.
  6. Remove the intermediate clutch piston inner seal.
    Fig 6: Locating Intermediate Clutch Piston Inner Seal
    G04661453Courtesy of FORD MOTOR CO.
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