Crankshaft Pulley: Installation

WARNING: This page is about a different car, the 2006 Mercury Grand Marquis and 2006 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: The crankshaft pulley must be installed within 4 minutes after applying the silicone.

Fig 1: Applying Sealant To Woodruff Key Slot On Crankshaft Pulley

Courtesy of FORD MOTOR CO.

Apply sealant to the Woodruff key slot on the crankshaft pulley.
Use the special tool to install the crankshaft pulley.

Fig 2: Installing Crankshaft Pulley
Courtesy of FORD MOTOR CO.
Install the bolt and washer. Tighten the bolt in 4 steps.
- Step 1: Tighten to 90 Nm (66 lb-ft).
- Step 2: Loosen the bolt.
- Step 3: Tighten to 50 Nm (37 lb-ft).
- Step 4: Tighten an additional 90 degrees.
  
  Fig 3: Installing Bolt And Washer
  Courtesy of FORD MOTOR CO.
Rotate the tensioner clockwise and install the accessory drive belt.

Fig 4: Rotating Drive Belt Tensioner Clockwise
Courtesy of FORD MOTOR CO.
Install the engine cooling fan and the fan shroud. For additional information, refer to ENGINE COOLING .