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Engine System: Assembly: Engine: Notes

Special Tools

Illustration Tool Name Tool Number
GF0000361
 Compressor, Piston Ring 303-D032 (D81L-6002-C) or equivalent
GF0000262
 Compressor, Valve Spring 303-567 (T97P-6565-AH)
GF0000351
 Guides, Connecting Rod 303-442 (T93P-6136-A)
GF0000400
 Holding Tool, Crankshaft 303-448 (T93P-6303-A)
GF0000313
 Installer, Crankshaft Front Oil Seal 303-635
GF0000316
 Installer, Crankshaft Rear Oil Seal 303-518 (T95P-6701-DH)
GF0000318
 Installer, Crankshaft Rear Oil Seal 303-516 (T95P-6701-BH)
GF0000320
 Installer, Crankshaft Rear Oil Slinger 303-517 (T95P-6701-CH)
GF0000290
 Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B)
GF0000314
 Installer, Front Cover Oil Seal 303-335 (T88T-6701-A)
GF0011693
 Lifting Bracket Set, Engine 303-DS086 (D93P-6001-A)
GF0000345
 Remover/Installer, Cylinder Head 303-572 (T97T-6000-A)
GF0000434
 Spacer, Valve Spring Compressor 303-382 (T91P-6565-AH)
Material

Item Specification
Gasket Maker
TA-16		 WSK-M2G348-A5
Hydraulic Chain Tensioner Retaining Clip
1L3Z-6P250-AA		 -
Motorcraft Metal Surface Cleaner
ZC-21		 WSE-M5B392-A
Motorcraft Metal Surface Prep
ZC-31		 -
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil
XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent		 WSS-M2C930-A
Silicone Gasket and Sealant
TA-30		 WSE-M4G323-A4
Fig 1: Exploded View Of Engine Components (1 Of 4)
GF0013704Courtesy of FORD MOTOR CO.
Item Part Number Description
1 9441 Intake manifold gasket (2 required)
2 9424 Intake manifold
3 12A366 Ignition coil (8 required)
4 9F593 Fuel injector (8 required)
5 10884 Engine coolant temperature (ECT) sensor
6 8575 Coolant thermostat
7 N806807 O-ring
8 8594 Coolant outlet adapter
9 9F792 Fuel rail
10 9F460 Intake manifold shield
11 9E930 Throttle body (TB)
12 9E498 Vacuum harness
13 9D477 EGR-to-exhaust manifold tube
14 9G609 Intake manifold bracket
Fig 2: Exploded View Of Engine Components (2 Of 4)
GF0013705Courtesy of FORD MOTOR CO.
Item Part Number Description
1 8620 Accessory drive belt
2 8A528 Coolant pump pulley
3 19A216 Idler pulley
4 10300 Generator
5 10153 Generator bracket
6 8502 Coolant pump
7 6A341 Crankshaft thrust washer
8 6333 Crankshaft main bearing (5 required)
9 6303 Crankshaft
10 6A339 Crankshaft thrust main bearing
11 6A338 Crankshaft main bearing (4 required)
12 6325 Main bearing cap (5 required)
13 6622 Oil pump screen cover and tube
14 6675 Oil pan
15 6710 Oil pan gasket
16 6B274 Timing chain guide
17 6268 Timing chain
18 6306 Crankshaft sprocket
19 12A227 Ignition pulse ring
20 3A674 Power steering pump
21 3D673 Power steering pump pulley
22 6700 Crankshaft front seal
23 6C315 Crankshaft position sensor
24 6C086 Engine front cover
25 6B288 Camshaft position sensor
26 6L266 Timing chain tensioner
27 6316 Crankshaft damper
28 6L253 Timing chain tensioner arm
29 6268 Timing chain
30 6M289 Timing chain guide
31 6M256 Timing chain tensioner
32 6L253 Timing chain tensioner arm
33 19D629 A/C compressor
34 6621 Oil pump
35 N806201 Crankshaft keyway
Fig 3: Exploded View Of Engine Components (3 Of 4)
GF0013706Courtesy of FORD MOTOR CO.
Item Part Number Description
1 6K318 Crankshaft rear oil seal retainer
2 6701 Crankshaft rear oil seal
3 6310 Crankshaft oil slinger
4 6375 Flywheel
5 18801 Radio ignition interference capacitor
6 8555 Coolant bypass tube
7 6750 Oil level indicator
8 6K873 Oil level indicator tube
9 6714 Oil filter
10 9278 Oil pressure sender
11 6881 Oil filter adapter
12 6A636 Oil filter adapter gasket
13 6881 Oil filter adapter
14 6A642 Engine oil cooler
Fig 4: Exploded View Of Engine Components (4 Of 4)
GF0013707Courtesy of FORD MOTOR CO.
Item Part Number Description
1 0015810 Engine lift bracket
2 9431 Exhaust manifold
3 9Y431 Exhaust manifold gasket (2 required)
4 6051 Head gasket
5 9430 Exhaust manifold
6 0015810 Engine lift brackets
7 9448 Exhaust manifold gaskets
8 6049 Cylinder head
9 6256 Camshaft sprocket
10 6265 Camshaft sprocket spacer
11 6582 Valve cover
12 6766 Oil filler cap
13 6769 PCV valve
14 6K817 Crankcase vent connector and hose
15 6B280 Camshaft bearing cap
16 6250 Camshaft
17 12405 Spark plug (8 required)
18 18663 Heater coolant bypass tube
19 6150 Top compression ring (8 required)
20 6150 Lower compression ring (8 required)
21 6159 Top oil control ring (8 required)
22 6159 Lower oil control ring (8 required)
23 6110 Piston (8 required)
24 6135 Piston pin (8 required)
25 6161 Oil ring spacer (8 required)
26 6100 Connecting rod bearings (16 required)
27 6205 Connecting rod assembly (8 required)
28 6C070 Torque converter inspection hold cover
29 6010 Cylinder block
30 6083 Head gasket
31 6505 Exhaust valve (8 required)
32 6507 Intake valve (8 required)
33 18801 Bracket
34 6A517 Valve stem seal (16 required)
35 6513 Valve spring (16 required)
36 6514 Valve spring retainer (16 required)
37 6518 Valve spring retainer key (32 required)
38 6529 Roller follower (16 required)
39 6F807 Hydraulic lash adjuster (16 required)
40 6G004 Cylinder head temperature (CHT) sensor
41 14B102 CHT sensor harness
42 6256 Camshaft sprocket
43 6265 Camshaft sprocket spacer
44 6A274 Camshaft
45 6B280 Camshaft bearing cap
46 6A505 Valve cover
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