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Main Control Assembly: Assembly

    CAUTION: Do not stone or polish any valves. If the valves do not move freely during assembly, install a new valve body.
  1. Install the valve body valves, springs, and retaining clips in the main control valve body and lower valve body. See the main control valve body assembly illustration for valve and spring locations.
  2. Install the manual valve in the valve body.
    3. Fig 1: Identifying Manual Valve From Valve Body
    GF0031830Courtesy of FORD MOTOR CO.
  3. Position a new lower valve body separator plate and gasket on the main control valve body.
    4. Fig 2: Identifying Lower Valve Body Separator Plate & Gasket
    GF0031829Courtesy of FORD MOTOR CO.
  4. Position the lower valve body on the main control valve body.
    5. Fig 3: Identifying Lower Valve Body Assembly
    GF0031828Courtesy of FORD MOTOR CO.
    NOTE: Install the check balls in the correct location as noted during disassembly.
  5. Install the 7 check balls.
    6. Fig 4: Locating Check Balls From Valve Body
    GF0031827Courtesy of FORD MOTOR CO.
  6. Install a new valve body separator plate and gasket.
    7. Fig 5: Identifying Valve Body Separator Plate
    GF0031826Courtesy of FORD MOTOR CO.
    NOTE: Install the different length bolts in the correct location as noted during disassembly.
  7. Install the transfer plate assembly and hand tighten the 5 bolts.
    1. 63 mm (2.48 in) bolts
    2. 35 mm (1.37 in) bolts
    8. Fig 6: Locating Cover Assembly Bolts
    GF0031831Courtesy of FORD MOTOR CO.
  8. Tighten the 5 bolts.
    • Tighten to 12 Nm (9 lb-ft).
    9. Fig 7: Locating Cover Assembly Bolts
    GF0031832Courtesy of FORD MOTOR CO.
    NOTE: Install the different length bolts in the correct location as noted during disassembly.
  9. Install the cover assembly and hand tighten the 6 bolts.
    1. 63 mm (2.48 in) bolts
    2. 35 mm (1.37 in) bolts
    10. Fig 8: Locating Cover Assembly Bolts
    GF0031833Courtesy of FORD MOTOR CO.
  10. Tighten the 6 bolts.
    • Tighten to 12 Nm (9 lb-ft).
    11. Fig 9: Locating Cover Assembly Bolts
    GF0031834Courtesy of FORD MOTOR CO.
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