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Intermediate Clutch Assembly: Disassembly

  1. Remove the thrust bearing (T6).
    2. Fig 1: Locating Thrust Bearing (T6)
    GF0022648Courtesy of FORD MOTOR CO.
  2. Remove the intermediate clutch plate snap ring.
    3. Fig 2: Locating Intermediate Clutch Plate Snap Ring
    GF0022649Courtesy of FORD MOTOR CO.
  3. Remove the intermediate clutch plates.
    4. Fig 3: Locating Intermediate Clutch Plates
    GF0022650Courtesy of FORD MOTOR CO.
  4. Using the special tool, remove and discard the intermediate clutch return spring retainer.
    5. Fig 4: Identifying Special Tools & Intermediate Clutch Return Spring Retainer
    GF0022651Courtesy of FORD MOTOR CO.
  5. Remove the intermediate clutch return spring top plate.
    6. Fig 5: Locating Intermediate Clutch Return Spring Top Plate
    GF0022652Courtesy of FORD MOTOR CO.
  6. Remove the intermediate clutch return spring.
    7. Fig 6: Locating Intermediate Clutch Return Spring
    GF0022653Courtesy of FORD MOTOR CO.
  7. Applying a slight amount of air to the port, remove the intermediate clutch piston.
    8. Fig 7: Locating Intermediate Clutch Piston
    GF0022782Courtesy of FORD MOTOR CO.
  8. Remove and discard the inner and outer intermediate clutch piston O-ring seals.
    9. Fig 8: Inner & Outer Intermediate Clutch Piston O-Ring Seals
    GF0022655Courtesy of FORD MOTOR CO.
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