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Exhaust System - Exploded View

Fig 1: Exploded View Of Exhaust System - Vehicles With 2.0L PZEV Engines With Torque Specifications
GF0040219Courtesy of FORD MOTOR CO.
Item Part Number Description
1 W705443 Flex pipe-to-converter nut (2 required)
2 5849 Catalytic converter-to-engine bracket bolts (4 required)
3 5K222 Catalytic converter-to-engine bracket
4 W527207 Secondary air injection (AIR) tube clamp
5 9B466 AIR tube
6 14A464 Heated oxygen sensor (HO2S) electrical connector
7 14A464 HO2S and catalyst monitor sensor electrical connectors
8 W703933 Exhaust manifold nut and stud (7 required)
9 5G232 Exhaust manifold and converter assembly
10 9448 Exhaust manifold and converter assembly-to-engine gasket
11 9451 Exhaust manifold and converter assembly-to-flex pipe gasket
Fig 2: Exploded View Of Exhaust System - Vehicles With 2.0L Non-PZEV Engines With Torque Specifications
GF0040220Courtesy of FORD MOTOR CO.
Item Part Number Description
12 W705443 Flex pipe-to-converter nut (2 required)
13 5849 Catalytic converter-to-engine bracket bolts (4 required)
14 5K222 Catalytic converter-to-engine bracket
15 - Upper heat shield lower screw (4 required)
16 W503922 Upper heat shield upper bolts (2 required)
17 - Upper heat shield (part of 5K282)
18 N811340 Lower heat shield assembly bolt (2 required)
19 W503922 Lower heat shield assembly screw
20 5K282 Lower heat shield assembly
21 W703933 Exhaust manifold nut and stud
22 5G232 Exhaust manifold and converter assembly
23 9451 Exhaust manifold and converter assembly-to-engine gasket
Fig 3: Exploded View Of Exhaust System - Vehicles With 2.3L Engines With Torque Specifications
GF0040221Courtesy of FORD MOTOR CO.
Item Part Number Description
24 W7035443 Flex pipe-to-converter nut (2 required)
25 5849 Catalytic converter-to-engine bracket bolts (4 required)
26 5K222 Catalytic converter-to-engine bracket
27 - Upper heat shield lower screw (3 required) (part of EK070630)
28 - Upper heat shield upper bolt (2 required) (part of EK070630)
29 EK070630 Upper heat shield
30 N811340 Lower heat shield assembly bolt (2 required)
31 EK070630 Lower center heat shield
32 - Lower side heat shield screw (3 required) (part of EK070630)
33 EK070630 LH lower side heat shield
34 EK070630 RH lower side heat shield
35 W703662 Exhaust manifold nut (7 required)
36 5G232 Exhaust manifold and converter assembly
37 9448 Exhaust manifold and converter assembly-to-engine gasket
Fig 4: Exhaust Manifold And Converter Assembly Replacement Components - All Vehicles With Torque Specifications
GF0040222Courtesy of FORD MOTOR CO.
Item Part Number Description
38 5G203 Flex pipe
39 W705443 Flex pipe-to-muffler and tailpipe assembly nut (2 required)
40 9451 Flex pipe-to-muffler and tailpipe assembly gasket
41 5A262 Muffler and tailpipe assembly isolator (5 required)
42 - Catalytic converter (part of 5E292)
43 5E292 Muffler and tailpipe assembly
  1. For additional information, refer to the appropriate procedures.