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In-Vehicle Servicing: Flywheel: Installation

NOTE: Engine balancing is not required. Balance weights should not be installed on the new flywheel.
NOTE: Special bolts are used for installation. Do not use standard bolts.
  1. Inspect the pilot bearing. Install a new pilot bearing as necessary.
  2. Install the flywheel and the 6 bolts.
  3. Install the special tool.
    4. Fig 1: Identifying Special Tool (303-103)
    GF0039265Courtesy of FORD MOTOR CO.
    NOTE: Special bolts are used for installation. Do not use standard bolts.
  4. Tighten the bolts in the sequence shown in 3 stages.
    • Stage 1: Tighten to 50 Nm (37 lb-ft).
    • Stage 2: Tighten to 80 Nm (50 lb-ft).
    • Stage 3: Tighten to 112 Nm (83 lb-ft).
    5. Fig 2: Identifying Flexplate Bolts Tightening Sequence
    G03897718Courtesy of FORD MOTOR CO.
  5. Install the clutch and manual transaxle. For additional information, refer to CLUTCH article and MANUAL TRANSAXLE/TRANSMISSION article.
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