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Home >> Ford >> 2007 >> Freestar Limited >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> In-Vehicle Servicing >> Main Control and Pump >> Installation
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Main Control and Pump: Installation

  1. Install the pump assembly and main control valve body onto the pump shaft.
    2. Fig 1: Main Pump Assembly & Main Control Valve Body
    GF0020122Courtesy of FORD MOTOR CO.
  2. Rotate the pump assembly and main control valve body to connect the manual valve link with the manual valve.
    3. CAUTION: Do not use the bolts to draw pump assembly and main control valve body onto the chain cover case. Component damage may occur.
  3. Install the pump assembly and main control valve body. Using the special tools, loosely install the bolts.
    4. Fig 2: Special Tools & Bolts
    GF0033420Courtesy of FORD MOTOR CO.
  4. Remove the special tools and install the 2 bolts in their place. Tighten all the bolts in the sequence shown.
    • Tighten to 13 Nm (10 lb-ft).
    5. Fig 3: Identifying Bolt Tightening Sequence
    GF0033421Courtesy of FORD MOTOR CO.
  5. Install the transaxle wire harness and retaining clip into the separator plate.
  6. Connect the electrical connectors.
    7. Fig 4: Transaxle Wiring Harness Electrical Connectors
    GF0033419Courtesy of FORD MOTOR CO.
    NOTE: The transaxle side cover gasket is reusable if not torn or ripped.
  7. Remove the gasket. Clean and inspect the gasket, reinstall into the pan.
    8. Fig 5: Locating Transaxle Side Cover Gasket
    GF0020124Courtesy of FORD MOTOR CO.
  8. Install the side cover, gasket and the M6 x 1.00 bolts.
    • Tighten to 12 Nm (9 lb-ft).
    9. Fig 6: Locating M6 Bolts
    GF0033422Courtesy of FORD MOTOR CO.
  9. Install the M8 x 1.25 bolts.
    • Tighten to 29 Nm (21 lb-ft).
    10. Fig 7: Locating M8 Bolts
    GF0033423Courtesy of FORD MOTOR CO.
  10. Install the rear transaxle support insulator bracket.
    • Tighten to 62 Nm (46 lb-ft).
    11. Fig 8: Locating Rear Transaxle Support Insulator Bracket
    GF0033418Courtesy of FORD MOTOR CO.
  11. Position the transaxle support insulator in place and loosely install the bolt and nut.
    12. Fig 9: Locating Rear Transaxle Support Insulator Bolt
    GF0033417Courtesy of FORD MOTOR CO.
  12. Tighten the retaining bolt and nut.
    • Tighten to 90 Nm (66 lb-ft).
    13. Fig 10: Locating Transaxle Support Insulator Retaining Bolts And Nut
    GF0033424Courtesy of FORD MOTOR CO.
  13. Remove the special tools.
    14. Fig 11: Identifying Position Of Special Tools (303--290A), (303--290A-03A), (303--290A-09), (303--290A-10), And (303--D095)
    GF0033415Courtesy of FORD MOTOR CO.
  14. Remove the special tool (rear of engine compartment).
    15. Fig 12: Identifying Special Tool (303--D095) (Rear Of Engine Compartment)
    GF0033414Courtesy of FORD MOTOR CO.
  15. Remove the special tool (front of engine compartment).
    16. Fig 13: Identifying Special Tool (303--D095) (Front Of Engine Compartment)
    GF0033413Courtesy of FORD MOTOR CO.
  16. Install the oil filler cap.
    17. Fig 14: Identifying Oil Filler Cap
    GF0033412Courtesy of FORD MOTOR CO.
  17. Install the hood latch.
    • Tighten to 12 Nm (9 lb-ft).
    18. Fig 15: Identifying Hood Latch Position
    GF0033411Courtesy of FORD MOTOR CO.
  18. Install the passenger compartment air intake box.
    19. Fig 16: Locating Passenger Compartment Air Intake Box
    GF0033408Courtesy of FORD MOTOR CO.
  19. Install the air intake tube.
    20. Fig 17: Locating Air Intake Tube
    GF0033409Courtesy of FORD MOTOR CO.
  20. Install the front upper radiator shield.
    21. Fig 18: Front Upper Radiator Shield
    GF0033410Courtesy of FORD MOTOR CO.
  21. Connect the electrical connectors.
    1. Connect the digital transmission range (TR) sensor electrical connector.
    2. Connect the transaxle electrical connector.
    3. Connect the speed control electrical connector.
    22. Fig 19: Identifying Electrical Connectors
    GF0033407Courtesy of FORD MOTOR CO.
  22. Install the wiper arm and pivot assembly. For additional information, refer to WIPERS AND WASHERS article.
  23. Install the air cleaner assembly. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING article.
    24. Fig 20: Locating Air Cleaner Assembly
    G04004658Courtesy of FORD MOTOR CO.
  24. Install the air cleaner tube and tighten the clamps.
    25. Fig 21: Locating Air Cleaner Tube And Clamps
    G04004657Courtesy of FORD MOTOR CO.
    NOTE: When the battery is disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive shift strategy.
  25. Install the battery tray. For additional information, refer to BATTERY, MOUNTING AND CABLES article.
  26. Fill the transaxle assembly with one quart of clean automatic transmission fluid.
  27. Start the engine. Move the transaxle range selector lever through all positions. Check the fluid level. For additional information, refer to Fluid Level and Condition Check under Preliminary Inspection .
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