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Exhaust System - Exploded View

Fig 1: Exploded View Of Exhaust System With Torque Specifications - 2.3L PZEV
GF0030137Courtesy of FORD MOTOR CO.
Item Part Number Description
1 W503921 Catalytic converter manifold shield bolt (4 required)
2 5K282 Catalytic converter manifold shield
3 14A464 Heated oxygen sensor (HO2S) and catalyst monitor sensor (CMS) electrical connector (3 required)
4 W500021 Catalytic converter manifold shield bracket bolt (2 required)
5 5K291 Catalytic converter manifold shield bracket
6 W708176 Catalytic converter manifold nut (7 required)
7 W704474 Catalytic converter manifold stud (7 required)
8 5G236 Catalytic converter manifold
9 9B466 Secondary air injection hose
10 W705443 Catalytic converter-to-exhaust flexible pipe nut (2 required)
11 9451 Gasket
12 5G203 Exhaust flexible pipe
13 5221 Torca® clamp
14 W705443 Exhaust flexible pipe-to-catalytic converter nut (2 required)
15 9451 Gasket
16 5E212 Catalytic converter
17 5F262 Muffler and tailpipe isolator (4 required)
18 5C257 Muffler and tailpipe
19 - Catalytic converter manifold bracket bolt (2 required)
20 9448 Catalytic converter manifold gasket
Fig 2: Exploded View Of Exhaust System With Torque Specifications - 2.3L Non-PZEV
GF0030138Courtesy of FORD MOTOR CO.
Item Part Number Description
1 W503921 Catalytic converter manifold shield bolt (6 required)
2 9N454 Catalytic converter manifold shield
3 W500021 Catalytic converter manifold shield bracket bolt (2 required)
4 5K291 Catalytic converter manifold shield bracket
5 W708176 Catalytic converter manifold nut (7 required)
6 W704474 Catalytic converter manifold stud (7 required)
7 5G236 Catalytic converter manifold
8 W705443 Catalytic converter manifold-to-exhaust flexible pipe nut (2 required)
9 9451 Gasket
10 5G203 Exhaust flexible pipe
11 5221 Torca® clamp
12 W705443 Exhaust flexible pipe-to-catalytic converter nut (2 required)
13 9451 Gasket
14 5E212 Catalytic converter
15 5F262 Muffler and tailpipe isolator (4 required)
16 5C257 Muffler and tailpipe
17 - Catalytic converter manifold bracket bolt (2 required)
18 9448 Catalytic converter manifold gasket
Fig 3: Exploded View Of Exhaust System With Torque Specifications - 3.0L (1 Of 2)
GF0030139Courtesy of FORD MOTOR CO.
Item Part Number Description
1 W503921 LH catalytic converter manifold shield bolt (4 required)
2 5K282 LH catalytic converter manifold shield
3 - LH catalytic converter manifold bracket bolt (2 required)
4 W701706 LH catalytic converter manifold nut (6 required)
5 W701732 LH catalytic converter manifold stud (6 required)
6 W500021 LH catalytic converter manifold shield bracket bolt (2 required)
7 5G232 LH catalytic converter manifold
8 5K292 LH catalytic converter manifold shield bracket
9 9448 LH catalytic converter manifold gasket
10 14A464 Heated oxygen sensor (HO2S) electrical connector
11 14A464 Catalyst monitor sensor (CMS) electrical connector
12 W503921 RH catalytic converter manifold shield bolt (2 required)
13 5K282 RH catalytic converter manifold shield
14 - RH catalytic converter manifold bracket bolt (2 required)
15 W500021 RH catalytic converter manifold shield bracket bolt (2 required)
16 W701706 RH catalytic converter manifold nut (6 required)
17 W701732 RH catalytic converter manifold stud (6 required)
18 5G236 RH catalytic converter manifold
19 5K291 RH catalytic converter manifold shield bracket
20 9448 RH catalytic converter manifold gasket
21 W505444 RH catalytic converter manifold-to-exhaust flexible pipe bolt (2 required)
22 9451 Gasket
Fig 4: Exploded View Of Exhaust System With Torque Specifications - 3.0L (2 Of 2)
GF0030140Courtesy of FORD MOTOR CO.
Item Part Number Description
23 W705443 LH catalytic converter-to-exhaust flexible pipe nut (2 required)
24 5E241 Gasket
25 5G274 Exhaust flexible pipe
26 W705443 Exhaust flexible pipe-to-catalytic converter nut (2 required)
27 9451 Gasket
28 5E212 Catalytic converter
29 5221 Torca® clamp
30 5F262 Muffler and tailpipe isolator (5 required)
31 5G213 Muffler and tailpipe
Fig 5: Exploded View Of Exhaust System With Torque Specifications - 3.5L (1 Of 2)
GF0030141Courtesy of FORD MOTOR CO.
Item Part Number Description
1 14A464 Catalyst monitor sensor (CMS) electrical connector
2 - Catalytic converter support bracket-to-transmission bolts (2 required)
3 W705443 LH catalytic converter-to-exhaust manifold nut (4 required)
4 5F263 Gasket
5 W500222 Bracket-to-LH catalytic converter bolt (2 required)
6 5E213 LH catalytic converter
7 9451 Gasket
8 W705443 Exhaust Y-pipe-to-LH catalytic converter nut (2 required)
9 W705443 Exhaust Y-pipe-to-resonator nut (2 required)
10 5G274 Exhaust Y-pipe
11 5H292 Resonator
12 5G213 Muffler and tailpipe
13 9451 Gasket
Fig 6: Exploded View Of Exhaust System With Torque Specifications - 3.5L (2 Of 2)
GF0030142Courtesy of FORD MOTOR CO.
Item Part Number Description
14 14A464 RH CMS electrical connector
15 W710512 Catalytic converter support bracket-to-engine block nut (2 required)
16 W500222 Bracket-to-RH catalytic converter bolt (2 required)
17 W705443 RH catalytic converter-to-exhaust manifold nut (4 required)
18 5F263 Gasket
19 5E211 RH catalytic converter
20 W705443 Exhaust Y-pipe-to-RH catalytic converter nut (2 required)
21 5221 Torca® clamp
22 5F262 Muffler and tailpipe isolator (5 required)
23 W711133 RH and LH catalytic converter-to-exhaust manifold stud (8 required)
  1. For additional information, refer to the appropriate procedures.
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