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Forward Clutch: Disassembly

  1. Remove the pressure plate.
    1. Remove the forward clutch retaining ring.
    2. Remove the pressure plate.
  2. Fig 1: Identifying Forward Clutch Retaining Ring And Pressure Plate
    GF0010223Courtesy of FORD MOTOR CO.
  3. Remove the forward clutch disc pack.
    • Inspect the forward clutch plates for wear, damage or overheating.
  4. Fig 2: Locating Steel Clutch Plates And Friction Clutch Plates
    GF0015626Courtesy of FORD MOTOR CO.
    WARNING: While removing or installing the retaining ring, slowly release tool pressure on clutch piston springs. Failure to follow this instruction may cause the assembly to separate forcefully, resulting in serious personal injury.
    CAUTION: Do not fully depress the special tool or damage to the spring retainer may occur.
  5. Using the special tool, remove the forward clutch piston retaining ring.
  6. Fig 3: Identifying Special Tool (307-015) And Forward Clutch Piston Spring Retaining Ring
    GF0010225Courtesy of FORD MOTOR CO.
  7. Relieve the forward clutch spring tension and remove the tool.
  8. Remove the forward clutch piston spring assembly.
  9. Fig 4: Locating Forward Clutch Piston Spring Assembly
    GF0015627Courtesy of FORD MOTOR CO.
    WARNING: When using compressed air, never let air pressure exceed 138 kPa (20 psi) and always wear safety glasses. Compressed air may cause foreign material or parts to become airborne. Failure to follow this instruction may result in serious personal injury.
  10. Remove the forward clutch piston.
    1. Place the forward clutch cylinder with forward clutch piston facing down.
    2. Install the center support on the forward clutch cylinder.
    3. Apply air pressure to the left port of the center support.
  11. Fig 5: Identifying Center Support On Forward Clutch Cylinder
    GF0010227Courtesy of FORD MOTOR CO.