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Steering Gear: Assembly

  1. If a new steering gear is being installed, mount the steering gear in the special tool.
  2. CAUTION: Hold the steering gear rack with an adjustable wrench when installing the inner tie rods to absorb the rotational force. Damage to the steering gear can occur.
  3. Install the inner tie rods.
    • Tighten to 100 Nm (74 lb-ft).
  4. Fig 1: Inner Tie Rod
    GF0020627Courtesy of FORD MOTOR CO.
    NOTE: Inspect the bellow boots. Install new bellows boots if torn or cracked.
  5. Position new inner clamps on the bellows boots.
  6. Fig 2: Locating Inner Clamps On Bellows Boots
    GF0020628Courtesy of FORD MOTOR CO.
    NOTE: To prevent the bellows boots from twisting during toe adjustment, apply long-life grease to the groove in the inner tie rods and uniformly to the inner diameter of the tie-rod bellows.
  7. Position both bellows boots and the air tube on the steering gear. Make sure the air tube is correctly inserted into the bellows boots.
  8. Fig 3: Locating Inner Clamps & Air Tube
    GF0020629Courtesy of FORD MOTOR CO.
  9. Using the special tool, tighten the bellows boot inner clamps.
  10. Fig 4: Identifying Special Tool (205-343)
    GF0020630Courtesy of FORD MOTOR CO.
  11. Install the bellows boot outer clamps and the tie-rod jam nut.
  12. Fig 5: Locating Bellows Boot Outer Clamps & Tie-Rod Jam Nut
    GF0020631Courtesy of FORD MOTOR CO.
  13. Install the power steering hose bracket and the bolts.
    • Tighten to 10 Nm (89 lb-in).
  14. Fig 6: Locating Power Steering Hose Bracket Bolts
    GF0020632Courtesy of FORD MOTOR CO.
  15. Remove the steering gear from the special tools.
  16. Install the bolts using a plastic or rubber mallet.
  17. Fig 7: Rack Bolts
    GF0020625Courtesy of FORD MOTOR CO.