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Steering Gear: Disassembly

NOTE: The steering gear is serviced as a long rack assembly. Only the front wheel spindle tie rods and tie-rod bellows can be serviced separately.
  1. Remove the bolts using a plastic or rubber mallet.
  2. Fig 1: Rack Bolts
    GF0020625Courtesy of FORD MOTOR CO.
  3. Mount the steering gear on the special tool.
  4. Fig 2: Special Tool
    GF0020626Courtesy of FORD MOTOR CO.
  5. Clean the exterior of the steering gear with solvent. If necessary, drain any excess power steering fluid.
  6. Inspect the steering gear housing for cracks and other damage. If necessary, install a new steering gear.
  7. Verify the power steering gear input shaft bearing rotates freely. If necessary, install a new steering gear.
  8. CAUTION: Use care not to damage the tie-rod bellows. Damaged tie-rod bellows will allow contamination into the steering gear and can cause leaks.
  9. Remove the nuts and the bellows boot outer clamps.
    • Discard any clamps that are damaged or excessively corroded.
  10. Remove and discard the bellows boot inner clamps.
  11. Remove both inner tie-rod bellows boots and the air tube.
  12. CAUTION: Hold the steering gear rack with an adjustable wrench when removing the inner tie rods to absorb the rotational force. Damage to the steering gear can result.
  13. Remove the inner tie rods.
  14. If a new steering gear is being installed, remove the gear from the special tool.