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Low-Intermediate Clutch Cylinder: Assembly

  1. Using the special tool, install the new rear lube oil transfer tube seals.
  2. Fig 1: Installing New Rear Lube Oil Transfer Tube Seals Using Special Tool (307-315)
    GF0020386Courtesy of FORD MOTOR CO.
    NOTE: Lightly coat all the seals and surfaces with petroleum jelly.
  3. Install the low/intermediate clutch piston and seal using the low/intermediate clutch piston protector.
  4. Fig 2: Installing Low/Intermediate Clutch Piston And Seal Using Special Tool (307-311)
    GF0020387Courtesy of FORD MOTOR CO.
  5. Install the low/intermediate clutch support and spring assembly.
  6. Fig 3: Low/Intermediate Clutch Support And Spring Assembly
    GF0020381Courtesy of FORD MOTOR CO.
    CAUTION: Do not fully compress the clutch spring retainer.
  7. Using the special tool, install the snap ring.
  8. Fig 4: Installing Snap Ring Using Special Tool (307-015)
    GF0020380Courtesy of FORD MOTOR CO.
    CAUTION: Make sure the locking tabs are snapped over the retainer.
  9. Install the No. 15 plastic spring retainer washer.
  10. Fig 5: No. 15 Low/Intermediate Clutch Retainer Washer
    GF0020379Courtesy of FORD MOTOR CO.
    NOTE: The lip on the bearing goes over the hub. Use petroleum jelly to hold the bearing in place.
  11. Install the rear sun gear thrust bearing and race.
  12. Fig 6: No. 15 Rear Sun Gear Thrust Bearing & Race
    GF0020378Courtesy of FORD MOTOR CO.
  13. Install the No. 16 final drive gear thrust assembly.