Reverse Clutch: Assembly

NOTE: The lip on the seal faces toward the bottom of the cylinder.

Install a new reverse clutch piston inner seal.

Fig 1: Reverse Clutch Piston Inner Seal

Courtesy of FORD MOTOR CO.

NOTE: The lip on the seal faces toward the bottom of the cylinder.

Install a new reverse clutch piston outer seal.

Fig 2: Reverse Clutch Piston Outer Seal

Courtesy of FORD MOTOR CO.

Using the special tool, install the reverse clutch piston.

Fig 3: Installing Reverse Clutch Piston Using Special Tool (307-322)

Courtesy of FORD MOTOR CO.

Install the reverse clutch support and spring.

Fig 4: Reverse Clutch Support & Spring

Courtesy of FORD MOTOR CO.

CAUTION: Do not fully compress the spring retainer.

Using the special tool, install the snap ring.

Fig 5: Installing Snap Ring Using Special Tool (307-015)

Courtesy of FORD MOTOR CO.

Install the reverse clutch pressure plate retainer snap ring.
1. Install the wave spring.
2. Install the clutch pack.
3. Install the reverse clutch pressure plate.
4. Install the reverse clutch pressure plate retaining snap ring.

Fig 6: Identifying Reverse Clutch Pressure Plate Retainer Snap Ring

Courtesy of FORD MOTOR CO.

WARNING: To prevent injury, wear eye protection when using pressurized air.

NOTE: Be sure the shop air is dry and regulated at 276 kPa (40 psi).

Apply air pressure to the clutch assembly and check for correct operation.

Fig 7: Applying Air Pressure To Clutch Assembly

Courtesy of FORD MOTOR CO.

NOTE: Measure the clearance using the special tool. Take 2 readings 180 degrees apart, and determine the average of the 2 readings.

Using the special tool, measure the clearance.

Fig 8: Measuring Clearance Using Special Tool (303-D027)

Courtesy of FORD MOTOR CO.

If the clearance is not within specification, selective retaining rings are available. Check the clearance after installing the correct selective retaining ring.

SELECTIVE RETAINING RING

mm	Inch
1.52-1.62	0.059-0.064
1.98-2.08	0.078-0.081
2.45-2.55	0.096-0.100
2.92-3.02	0.115-0.118