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Overdrive Clutch Assembly: Disassembly

  1. Remove the thrust bearing (T3).
  2. Fig 1: Locating Thrust Bearing (T3)
    GF0022773Courtesy of FORD MOTOR CO.
  3. Remove the overdrive clutch pack snap ring.
  4. Fig 2: Locating Overdrive Clutch Pack Snap Ring
    GF0022619Courtesy of FORD MOTOR CO.
  5. Remove the overdrive clutch pack.
  6. Fig 3: Locating Overdrive Clutch Plates
    GF0022620Courtesy of FORD MOTOR CO.
  7. Using the special tool and a press, remove and discard the overdrive clutch balance piston retaining ring.
  8. Fig 4: Identifying Overdrive Clutch Balance Piston Retaining Ring Using Special Tool (307-209) & A Press
    GF0022622Courtesy of FORD MOTOR CO.
  9. Remove the overdrive clutch balance piston.
  10. Fig 5: Locating Overdrive Clutch Balance Piston
    GF0022774Courtesy of FORD MOTOR CO.
  11. Remove the overdrive clutch return spring.
  12. Fig 6: Overdrive Clutch Return Spring
    GF0022624Courtesy of FORD MOTOR CO.
  13. Remove the overdrive clutch apply piston.
  14. Fig 7: Overdrive Clutch Apply Piston
    GF0022625Courtesy of FORD MOTOR CO.
  15. Remove and discard the outer O-ring seal on the overdrive clutch balance piston.
  16. Fig 8: Overdrive Clutch Balance Piston O-Ring Seal
    GF0022626Courtesy of FORD MOTOR CO.
  17. Remove and discard both the inner (one large and one small) O-ring seals on the overdrive clutch apply piston.
  18. Fig 9: Overdrive Clutch Apply Piston O-Ring Seals
    GF0022627Courtesy of FORD MOTOR CO.
    NOTE: The roller bearing may stick to the forward clutch assembly.
  19. Remove and discard the 2 scarf cut seals and the roller bearing.
  20. Fig 10: Locating Scarf Cut Seals And Roller Bearing
    GF0022775Courtesy of FORD MOTOR CO.