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Cylinder Head: Assembly

  1. Lubricate the camshaft and camshaft journals with clean engine oil and install the camshaft.
  2. Install the camshaft bearing caps in their original locations.
    • Lubricate the camshaft bearing caps with clean engine oil.
    • Position the front camshaft bearing cap.
    • Position the remaining camshaft bearing caps.
    • Install the bolts finger tight.
  3. NOTE: Lubricate the valve stem with clean engine oil prior to installation.
  4. Install the valve into the cylinder head.
  5. NOTE: Lubricate the valve seal and valve stem with clean engine oil prior to installation.
  6. Position a new valve seal onto the valve stem.
  7. Using the special tool, install the new valve seal.
  8. Fig 1: Installing Valve Seal Using Special Tool (303-383)
    G03920082Courtesy of FORD MOTOR CO.
  9. Using the special tool, install the valve spring, the valve spring retainer and the valve spring retainer keys.
  10. Fig 2: Compressing Valve Spring With Special Tool (303-1039)
    G03920063Courtesy of FORD MOTOR CO.
  11. Repeat the previous 2 steps for each valve.
  12. Remove the bolts the front camshaft bearing cap and then the remaining bearing caps.
  13. Remove the camshaft.
  14. Install a new gasket, the VCT housing and the bolts.
    • Tighten to 10 Nm (89 lb-in).