Exhaust System - Exploded View

Fig 1: Exploded View Of Exhaust System With Torque Specifications - 2.3L Partial Zero Emissions Vehicle (PZEV) (1 Of 2)

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	W503921	Catalytic converter manifold shield bolt (4 required)
2	5K282	Catalytic converter manifold shield
3	14A464	Catalyst monitor sensor electrical connector (2 required)
4	W500021	Catalytic converter manifold shield bracket bolt (2 required)
5	5K291	Catalytic converter manifold shield bracket
6	W708176	Catalytic converter manifold nut (7 required)
7	W704474	Catalytic converter manifold stud (7 required)
8	5G236	Catalytic converter manifold
9	9B466	Secondary air injection hose
10	W705443	Catalytic converter-to-exhaust flexible pipe nut (2 required)
11	9451	Gasket
12	5G203	Exhaust flexible pipe
13	5221	Torca® clamp
14	W705443	Exhaust flexible pipe-to-catalytic converter nut (2 required)
15	9451	Gasket
16	5E212	Catalytic converter
17	5F262	Muffler and tailpipe isolator (4 required)
18	5C257	Muffler and tailpipe
19	-	Catalytic converter manifold bracket bolt (2 required)
20	9448	Catalytic converter manifold gasket
21	14A464	Heated oxygen sensor (HO2S) electrical connector

Fig 2: Exploded View Of Exhaust System - 2.3L Partial Zero Emissions Vehicle (PZEV) (2 Of 2)

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
22	14W163	Wiring harness bracket

Fig 3: Exploded View Of Exhaust System With Torque Specifications - 2.3L Non-PZEV

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	W503921	Catalytic converter manifold shield bolt (6 required)
2	9N454	Catalytic converter manifold shield
3	W500021	Catalytic converter manifold shield bracket bolt (2 required)
4	5K291	Catalytic converter manifold shield bracket
5	W708176	Catalytic converter manifold nut (7 required)
6	W704474	Catalytic converter manifold stud (7 required)
7	5G236	Catalytic converter manifold
8	W705443	Catalytic converter manifold-to-exhaust flexible pipe nut (2 required)
9	9451	Gasket
10	5G203	Exhaust flexible pipe
11	5221	Torca® clamp
12	W705443	Exhaust flexible pipe-to-catalytic converter nut (2 required)
13	9451	Gasket
14	5E212	Catalytic converter
15	5F262	Muffler and tailpipe isolator (4 required)
16	5C257	Muffler and tailpipe
17	-	Catalytic converter manifold bracket bolt (2 required)
18	9448	Catalytic converter manifold gasket

Fig 4: Exploded View Of Exhaust System With Torque Specifications - 3.0L (1 Of 2)

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	W503921	LH catalytic converter manifold shield bolt (4 required)
2	5K282	LH catalytic converter manifold shield
3	-	LH catalytic converter manifold bracket bolt (2 required)
4	W701706	LH catalytic converter manifold nut (6 required)
5	W701732	LH catalytic converter manifold stud (6 required)
6	W500021	LH catalytic converter manifold shield bracket bolt (2 required)
7	5G232	LH catalytic converter manifold
8	5K292	LH catalytic converter manifold shield bracket
9	9448	LH catalytic converter manifold gasket
10	14A464	Heated oxygen sensor (HO2S) electrical connector
11	14A464	Catalyst monitor sensor electrical connector
12	W503921	RH catalytic converter manifold shield bolt (2 required)
13	5K282	RH catalytic converter manifold shield
14	-	RH catalytic converter manifold bracket bolt (2 required)
15	W500021	RH catalytic converter manifold shield bracket bolt (2 required)
16	W701706	RH catalytic converter manifold nut (6 required)
17	W701732	RH catalytic converter manifold stud (6 required)
18	5G236	RH catalytic converter manifold
19	5K291	RH catalytic converter manifold shield bracket
20	9448	RH catalytic converter manifold gasket
21	-	Oil filter

Fig 5: Exploded View Of Exhaust System With Torque Specifications - 3.0L (2 Of 2)

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
22	W713002	RH catalytic converter manifold-to-exhaust flexible pipe bolt (2 required)
23	9451	Gasket
24	W705443	LH catalytic converter-to-exhaust flexible pipe nut (2 required)
25	5E241	Gasket
26	5G274	Exhaust flexible pipe
27	W705443	Exhaust flexible pipe-to-catalytic converter nut (2 required)
28	9451	Gasket
29	5E212	Catalytic converter
30	5221	Torca® clamp
31	5F262	Muffler and tailpipe isolator (5 required)
32	5G213	Muffler and tailpipe

Fig 6: Exploded View Of Exhaust System With Torque Specifications - 3.5L (1 Of 3)

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	14A464	Catalyst monitor sensor electrical connector
2	-	Catalytic converter support bracket-to-transmission bolts (2 required)
3	W705443	LH catalytic converter-to-exhaust manifold nut (4 required)
4	5F263	Gasket
5	W500222	Bracket-to-LH catalytic converter bolt (2 required)
6	5E213	LH catalytic converter
7	9451	Gasket
8	W705443	Exhaust Y-pipe-to-LH catalytic converter nut (2 required)
9	W705443	Exhaust Y-pipe-to-resonator nut (2 required)
10	5G274	Exhaust Y-pipe
11	5H292	Resonator
12	5G213	Muffler and tailpipe
13	9451	Gasket
14	W712458	LH catalytic converter-to-exhaust manifold stud (4 required)
15	W500211	LH catalytic converter heat shield bolt (3 required)

Fig 7: Exploded View Of Exhaust System With Torque Specifications - 3.5L (2 Of 3)

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
16	14A464	RH catalyst monitor sensor electrical connector
17	W710512/ W705443	Catalytic converter support bracket-to-engine block nut (2 required)/(front wheel drive [FWD] bolt)
18	W500222	Bracket-to-RH catalytic converter bolt (2 required)
19	W705443	RH catalytic converter-to-exhaust manifold nut (4 required)
20	5F263	Gasket
21	5E211	RH catalytic converter
22	W705443	Exhaust Y-pipe-to-RH catalytic converter nut (2 required)
23	5221	Torca® clamp
24	5F262	Muffler and tailpipe isolator (5 required)
25	W712458	RH catalytic converter-to-exhaust manifold stud (4 required)
26	W500211	RH catalytic converter heat shield bolt (3 required)

Fig 8: Exploded View Of Exhaust System With Torque Specifications - 3.5L (3 Of 3)

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
27	W500210	Power steering gear shield bolts (2 required)
28	-	Power steering gear shield
29	W706674	Roll restrictor bolt