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Disassembled Views

Fig 1: Exploded View Of Transmission (1 Of 3)
G06127600Courtesy of FORD MOTOR CO.
Fig 2: Exploded View Of Transmission (2 Of 3)
G06127601Courtesy of FORD MOTOR CO.
Fig 3: Exploded View Of Transmission (3 Of 3)
G06127602Courtesy of FORD MOTOR CO.
ITEM DESCRIPTION

Item Part Number Description
1 N800750-S437 Flexplate-to-torque converter nut (4 required)
2 7902 Torque converter
3 7A103 Pump assembly
4 7A248 Front pump oil seal
5 - Pump body (part of 7A103)
6 7A248 Front pump inner oil seal
7 7N134 Front pump-to-case bolt (13 required)
8 7A103 Front pump assembly
9 W707871-S300 Bolt - attaches pump to pump adapter assembly (11 required)
10 7A248 Front pump outer oil seal
11 7D019 Clutch support fluid seal
12 7L323 Front pump support seal
13 - Forward clutch assembly (clutch A)
14 - Forward clutch rear bushing (part of 7A360)
15 7D014 Front pump selective washer
16 7A360 Forward clutch cylinder and hub assembly
17 7A548 Forward clutch inner piston seal
18 7A548 Forward clutch outer piston seal
19 7A262 Forward clutch piston
20 7A480 Forward clutch piston retaining spring
21 7H360 Forward clutch balance piston assembly
22 7A548 Forward clutch balance piston outer seal
23 7H365 Forward clutch balance piston snap ring
24 7E085 Forward clutch cushion spring
25 7E314 Forward clutch steel plates (externally splined) (quantity model dependent)
26 7B164 Forward clutch friction plates (internally splined) (quantity model dependent)
27 7B066 Forward clutch pressure plate
28 7D483 Pressure plate retaining snap ring
29 7D063 Front planetary sun gear (No. 1)
30 7H375 Bearing (T1)
31 - Front planetary carrier assembly snap ring (part of 7A398)
32 7A398 Front planetary carrier assembly
33 7L339 Plate transmission fluid collector
34 7L495 Bearing (T2)
35 - Overdrive (O/D) clutch assembly (clutch E)
36 7G091 Turbine shaft seals (3 required)
37 7F207 Input shaft
38 - Fluid distributor sleeve (part of 7J006)
39 - Output shaft bushing (part of 7J006)
40 7A548 O/D  clutch piston outer seal
41 7A548 O/D  clutch piston inner seal
42 7A262 O/D  clutch piston
43 7B070 O/D  clutch piston spring
44 7A548 Balance piston outer seal
45 7H360 O/D  balance piston
46 7C122 Balance piston snap ring
47 7B442 O/D  clutch steel plates (externally splined)
48 7B164 O/D  clutch friction plates (internally splined)
49 7B066 O/D  pressure plate
50 7D483 O/D  clutch retaining ring
51 7C096 Bearing (T3)
52 7F351 Intermediate clutch shaft
53 7H375 Bearing (T4)
54 - Sun gear bushings (part of 7R193) (2 required)
55 7B067 Sun gear hub and shaft assembly
56 7F236 Direct clutch hub
57 7C122 Direct clutch cylinder retaining ring
58 7D483 Direct clutch pressure plate retaining ring
59 - Direct clutch assembly (clutch B)
60 7B066 Direct clutch pressure plate
61 7B164 Direct clutch friction plates (internally splined) (quantity model dependent)
62 7B442 Direct clutch steel plates (externally splined) (quantity model dependent)
63 7E085 Direct clutch cushion plate
64 7C096 Bearing (T5)
65 7A577 Direct clutch piston retaining ring
66 7A262 Direct clutch balance piston
67 7A548 Direct clutch balance seal
68 7B488 Direct clutch piston return spring
69 - Direct clutch piston
70 7A548 Direct clutch piston outer seal
71 7C099 Direct clutch piston inner seal
72 - Direct clutch hub bushings (part of 7F283) (2 required)
73 - Gear shaft tube sleeve (part of 7F283)
74 7F283 Direct clutch cylinder
75 7D020 Shell cylinder seals (2 required)
76 7D483 Center support retaining ring
77 - Intermediate clutch assembly (clutch C)
78 7D483 Intermediate clutch pressure plate retaining ring
79 7B066 Intermediate clutch pressure plate
80 7B442 Intermediate clutch steel plates (externally splined) (quantity model dependent)
81 7B164 Intermediate clutch friction plates (internally splined) (quantity model dependent)
82 7E085 Intermediate clutch pressure plate spring
83 7A577 Intermediate clutch retaining ring
84 7B043 Intermediate clutch ring
85 7A480 Intermediate clutch piston spring
86 7E005 Intermediate clutch piston
87 7F225 Intermediate clutch piston inner seal
88 7F224 Intermediate clutch piston outer seal
89 7F373 Bearing (T6)
90 - Center shaft sleeve (part of support assembly)
91 7B220 Center support keys (2 required)
92 7G199 Center support seals (4 required)
93 - Support assembly
94 7F225 Low/reverse clutch piston center seal
95 7D404 Low/reverse clutch piston inner seal
96 7D403 Low/reverse clutch piston outer seal
97 7A262 Low/reverse clutch piston
98 7B070 Low/reverse clutch piston return spring
99 7C122 Retainer transmission-snap ring
100 7D483 Low/reverse clutch piston retaining ring
101 7E085 Clutch disc cushion plate
102 7B442 Low/reverse clutch steel plates (externally splined)
103 7B164 Low/reverse clutch friction plates (internally splined)
104 7B066 Low/reverse clutch pressure plate (select fit)
105 7F405 Thrust gear shim (select fit)
106 7C041 Bearing (T7)
107 7D063 Sun gear No. 2
108 7D235 Thrust bearing outer race
109 7D234 Bearing (T8)
110 7D063 Sun gear No. 3
111 7D234 Bearing (T9)
112 - Bearing race (T9)
113 7D006 Rear planetary carrier assembly
114 - Fluid collar rear planetary plate (part of 7D006)
115 7A153 Output shaft ring gear assembly
116 7G178 Bearing (T10)
117 7B256 Output shaft bushing (part of 7060)
118 7060 Output shaft park gear assembly (Rear Wheel Drive (RWD))
119 7060 Output shaft park gear assembly (Four-Wheel Drive (4WD))
120 7N194 Output shaft retaining ring
121 7B368 Bearing (T11)
122 7005 Transmission case assembly (model dependent)
123 7A010 Transmission case fluid fill plug assembly
124 7H398 Transmission case fluid fill plug
125 7A010 Transmission case fluid fill seal
126 7A010 Transmission oil level indicator
127 7034 Transmission case vent assembly (model dependent)
128 7A415 Output shaft bearing assembly (RWD  )
129 7A415 Output shaft bearing assembly (4WD  )
130 7A433 Washer
131 7B368 Bearing (T12)
132 7030 Output shaft bearing snap ring 4WD 
133 7N357 Slip plane washer
134 7052 Extension housing seal (RWD  )
135 7052 Extension housing seal (4WD  )
136 7089 Output shaft flange (RWD  )
137 7052 Extension housing flange seal
138 7045 Output shaft flange retaining nut (RWD  )
139 7E332 Manual valve detent spring
140 W711235-S300 Manual valve detent spring retaining screw and washer
141 7A232 Park pawl actuating rod
142 7A441 Park pawl
143 7D070 Park pawl return spring
144 7D071 Park pawl shaft
145 7H398 Plug assembly transmission case housing
146 7G101 Park rod actuating plate
147 W711235-S300 Park pawl abutment retaining screw and washer
148 W708455-S441 Manual control lever nut
149 7A256 Manual control lever
150 7B498 Manual control lever shaft seal
151 7C493 Manual control lever shaft
152 7A209 Manual control lever shaft spacer
153 7A115 Manual valve detent lever assembly
154 7G100 Manual valve detent lever retaining pin
155 7H322 Thermal bypass valve
156 7F401 Front pump adapter seal
157 7A100 Main control assembly
158 - Main control valve body assembly (part of 7A100)
159 7Z490 Main control valve body separator plate
160 - Lower main control valve body (part of 7A100)
161 - Transmission Control Module (TCM) (part of 7A100)
162 7G276 Bulkhead connector sleeve
163 - Transmission fluid filter seal (part of 7A098)
164 7A098 Transmission fluid filter
165 - Transmission fluid pan magnet
166 7A191 Transmission fluid pan gasket
167 7A194 Transmission fluid pan
168 W500214-S437 Transmission fluid pan bolt
NOTE: Clutch plate quantity is model dependent based on engine displacement:
  • 4.6L engine (Explorer, Mountaineer, Sport Trac, F-150)
    • Four friction plates
    • Five steel plates
  • 5.4L engine (Expedition, Navigator, F-150)
    • Five friction plates
    • Six steel plates

All vehicles 

  1. Install the detent spring and the 2 bolts.
    • Tighten to 12 Nm (106 lb-in).
      Fig 4: Locating Detent Spring And Bolts
      G06127381Courtesy of FORD MOTOR CO.
  2. Position the park pawl and spring into the case and install the park pawl pin.
    1. Park pawl
    2. Park pawl spring
    3. Park pawl pin
      Fig 5: Installing Park Pawl Pin
      G06127604Courtesy of FORD MOTOR CO.
  3. Install the park pawl pin bolt.
    • Tighten to 23 Nm (17 lb-ft).
      Fig 6: Locating Park Pawl Pin Bolt
      G06127605Courtesy of FORD MOTOR CO.
  4. Install a new manual control lever shaft seal on the Shifter Fluid Seal Installer 307-559.
    Fig 7: Locating Manual Control Lever Shaft Seal On Shifter Fluid Seal Installer 307-559
    G06127606Courtesy of FORD MOTOR CO.
  5. Using the Shifter Fluid Seal Installer 307-559, install the manual control lever shaft seal.
    Fig 8: Installing Manual Control Lever Shaft Seal
    G06127607Courtesy of FORD MOTOR CO.
  6. Assemble the manual valve detent lever assembly and park pawl actuator rod.
    Fig 9: Identifying Manual Valve Detent Lever Assembly And Park Pawl Actuator Rod
    G06127608Courtesy of FORD MOTOR CO.
  7. Position the detent lever and park pawl actuator rod in the transmission case.
    Fig 10: Locating Detent Lever And Park Pawl Actuator Rod
    G06127609Courtesy of FORD MOTOR CO.
  8. Position the manual control lever spacer in place and slide the manual control lever shaft in the case and into the manual lever detent plate.
    1. Manual control lever spacer
    2. Manual control lever shaft
    3. Manual control lever detent plate
      Fig 11: Sliding Manual Control Lever Shaft In Case
      G06127610Courtesy of FORD MOTOR CO.
  9. Align the roll pin hole in the manual control lever detent plate with the roll pin hole in the manual control lever shaft and install a new roll pin using a suitable tool.
    Fig 12: Installing Roll Pin Using Suitable Tool
    G06127611Courtesy of FORD MOTOR CO.
  10. Install the park rod actuating plate and the 4 bolts.
    • Tighten to 12 Nm (106 lb-in).
      Fig 13: Locating Park Rod Actuating Plate Bolts
      G06127376Courtesy of FORD MOTOR CO.

      Four-Wheel Drive (4WD) vehicles 

  11. If removed, position a new bearing on Needle Bearing Installer 307-558. Install the bearing with the flat bearing surface facing down and the rounded bearing surface facing up so that when installed, the flat surface is on the snap ring side and the rounded surface is on the transmission case side.
    1. Rounded bearing surface facing up
    2. Flat bearing surface facing down
      Fig 14: Locating Snap Ring
      G06127613Courtesy of FORD MOTOR CO.
  12. Using the Needle Bearing Installer 307-558, the Drawbar 204-029 and the Front Wheel Hub Oil Seal Installer 205-276, install the bearing in the transmission case.
    Fig 15: Installing Bearing In Transmission Case
    G06127614Courtesy of FORD MOTOR CO.
  13. Install the snap ring.
    Fig 16: Locating Snap Ring
    G06127374Courtesy of FORD MOTOR CO.

    Rear Wheel Drive (RWD) vehicles 

  14. Install the bearing on the Rear Bearing Remover/Installer 307-639.
    Fig 17: Installing Bearing On Rear Bearing Remover/Installer 307-639
    G06127616Courtesy of FORD MOTOR CO.
  15. Assemble the Front Wheel Hub Oil Seal Installer 205-276 and the Rear Bearing Remover/Installer 307-639 on the Drawbar 204-029 and install the bearing in the transmission case.
    Fig 18: Identifying Front Wheel Hub Oil Seal Installer 205-276 And Rear Bearing Remover/Installer 307-639 On Drawbar 204-029
    G06127617Courtesy of FORD MOTOR CO.
  16. Remove the Front Wheel Hub Oil Seal Installer 205-276, the Rear Bearing Remover/Installer 307-639 and the Drawbar 204-029.
    Fig 19: Identifying Front Wheel Hub Oil Seal Installer 205-276 And Rear Bearing Remover/Installer 307-639
    G06127618Courtesy of FORD MOTOR CO.
  17. Position the thrust bearing spacer in place.
    Fig 20: Locating Thrust Bearing Spacer
    G06127619Courtesy of FORD MOTOR CO.
  18. Using the Needle Bearing Installer 307-558 and a press, press the thrust bearing spacer in place.
    Fig 21: Pressing Thrust Bearing Spacer Using Needle Bearing Installer 307-558
    G06127620Courtesy of FORD MOTOR CO.
  19. Install the T12 thrust bearing.
    Fig 22: Locating Thrust Bearing
    G06127368Courtesy of FORD MOTOR CO.
  20. Install the slip plane washer.
    Fig 23: Locating Slip Plane Washer
    G06127367Courtesy of FORD MOTOR CO.

    All vehicles 

  21. Place the transmission in the vertical position.
  22. Install the T11 bearing, planet carrier hub and output shaft assembly.
    Fig 24: Locating Bearing
    G06127623Courtesy of FORD MOTOR CO.

    4WD vehicles 

  23. Position a new output shaft seal in place.
    Fig 25: Identifying Output Shaft Seal
    G06127624Courtesy of FORD MOTOR CO.
  24. Using the Rear Seal 4X4 Installer 307-637, install the output shaft seal.
    Fig 26: Installing Output Shaft Seal Using Rear Seal Installer 307-637
    G06127625Courtesy of FORD MOTOR CO.

    RWD vehicles 

  25. Position a new output shaft seal on the Rear Seal Installer 4X2 307-638.
    Fig 27: Positioning Output Shaft Seal On Rear Seal Installer 307-638
    G06127626Courtesy of FORD MOTOR CO.
  26. Using the Rear Seal Installer 4X2 307-638, install the output shaft seal.
    Fig 28: Installing Output Shaft Seal Using Rear Seal Installer 307-638
    G06127627Courtesy of FORD MOTOR CO.
  27. Install the output shaft flange and the extension housing flange seal.
    Fig 29: Locating Output Shaft Flange And Extension Housing Flange Seal
    G06127364Courtesy of FORD MOTOR CO.
  28. Loosely install a new output shaft flange nut.
    Fig 30: Locating Output Shaft Flange Nut
    G06127629Courtesy of FORD MOTOR CO.

    All vehicles 

  29. Install the T10 bearing and silver shim (caged bearing) on the planet carrier hub and output shaft assembly.
    Fig 31: Locating Bearing And Silver Shim (Caged Bearing)
    G06127630Courtesy of FORD MOTOR CO.
  30. Install the T9 roller bearing race in the bottom of the carrier.
    Fig 32: Locating Roller Bearing Race In Bottom Of Carrier
    G06127631Courtesy of FORD MOTOR CO.
  31. Install the top T8 and the bottom T9 roller bearings onto the sun gear.
    Fig 33: Locating Top T8 And Bottom T9 Roller Bearings Onto Sun Gear
    G06127360Courtesy of FORD MOTOR CO.
  32. NOTE: When installing the sun gear, make sure that the taper edge is facing up toward the torque converter housing.
    Fig 34: Installing Sun Gear Into Planet Assembly
    G06127359Courtesy of FORD MOTOR CO.
  33. Install the sun gear into the planet assembly.
  34. Install the low/reverse sun gear and race in the planet carrier.
    Fig 35: Locating Low/Reverse Sun Gear
    G06127634Courtesy of FORD MOTOR CO.
  35. Install the planet carrier.
    Fig 36: Locating Planet Carrier
    G06127635Courtesy of FORD MOTOR CO.
  36. Soak the new low/reverse clutch plates in clean automatic transmission fluid.
    Fig 37: Identifying Low/Reverse Clutch Plates
    G06127636Courtesy of FORD MOTOR CO.
  37. Install the low/reverse clutch plates, starting with the pressure plate and alternating between the friction and steel plates and ending with the wave spring plate on the top.
    Fig 38: Locating Low/Reverse Clutch Plates
    G06127637Courtesy of FORD MOTOR CO.
  38. NOTE: Inspect and install a new thrust bearing as required.
    Fig 39: Locating Low/Reverse Thrust Bearing And Thrust Gear Shim
    G06127638Courtesy of FORD MOTOR CO.
  39. Install the low/reverse thrust bearing T7 and the select fit thrust gear shim.
  40. NOTE: Make sure that when installing the center support the feed holes on the center support are lined up with the feed holes in the case.
    Fig 40: Installing Center Support Into Case
    G06127354Courtesy of FORD MOTOR CO.
  41. Install the center support into the case.
  42. NOTE: Rotate the case to a horizontal position.
    Fig 41: Installing Center Support Snap Ring Using Retaining Ring Pliers 307-343
    G06127353Courtesy of FORD MOTOR CO.
  43. Using the Retaining Ring Pliers 307-343, install the center support snap ring. Using a suitable tool, be sure the snap ring is fully seated.

    RWD vehicles 

  44. Install the Dial Indicator Gauge with Holding Fixture 100-002 on the transmission case and position the plunger on the output shaft flange.
    Fig 42: Identifying Dial Indicator Gauge With Holding Fixture 100-002 On Transmission Case
    G06127641Courtesy of FORD MOTOR CO.
  45. Using the Dial Indicator Gauge with Holding Fixture 100-002, lift up on the output shaft flange and record the reading. The reading should be within 0.15-0.35 mm (0.005-0.013 in).
    • If the reading is not within the specification, install a different (either thinner or thicker) select fit thrust gear shim.
      Fig 43: Identifying Dial Indicator Gauge With Holding Fixture 100-002 On Output Shaft Flange
      G06127642Courtesy of FORD MOTOR CO.
  46. Tighten the output shaft flange nut.
    • Tighten to 80 Nm (59 lb-ft).
    • After installing the new output shaft flange nut, stake the slots to prevent it from coming loose.
      Fig 44: Tightening Output Shaft Flange Nut
      G06127643Courtesy of FORD MOTOR CO.

      4WD vehicles 

  47. Install the Dial Indicator Gauge with Holding Fixture 100-002 on the transmission case and position the plunger on the output shaft.
    Fig 45: Identifying Dial Indicator Gauge With Holding Fixture 100-002 On Transmission Case
    G06127644Courtesy of FORD MOTOR CO.
  48. Using the Dial Indicator Gauge with Holding Fixture 100-002, lift up on the output shaft and record the reading. The reading should be within 0.15-0.35 mm (0.005-0.013 in).
    • If the reading is not within the specification, install a different (either thinner or thicker) select fit thrust gear shim.
      Fig 46: Identifying Dial Indicator Gauge With Holding Fixture 100-002 On Output Shaft
      G06127645Courtesy of FORD MOTOR CO.

      All vehicles 

  49. Install the T6 thrust bearing.
    Fig 47: Locating T6 Thrust Bearing
    G06127646Courtesy of FORD MOTOR CO.
  50. Install the direct clutch drum.
    Fig 48: Locating Direct Clutch Drum
    G06127647Courtesy of FORD MOTOR CO.
  51. Install the T5 bearing on the direct clutch assembly.
    Fig 49: Locating T5 Bearing On Direct Clutch Assembly
    G06127648Courtesy of FORD MOTOR CO.
  52. Install the forward and overdrive clutch assembly.
    Fig 50: Locating Forward And Overdrive Clutch Assembly
    G06127649Courtesy of FORD MOTOR CO.
  53. Install the selective pump washer.
    Fig 51: Locating Selective Pump Washer
    G06127650Courtesy of FORD MOTOR CO.
  54. If the front pump assembly was not disassembled and assembled, install a new front pump outer diameter O-ring seal and lubricate it with petroleum jelly.
    Fig 52: Locating Pump Outer Diameter Front Pump O-Ring Seal
    G06127583Courtesy of FORD MOTOR CO.
  55. Install a new front pump seal on the Fluid Pump Seal Installer 307-556.
    Fig 53: Locating Front Pump Seal On Fluid Pump Seal Installer 307-556
    G06127584Courtesy of FORD MOTOR CO.
  56. Using the Fluid Pump Seal Installer 307-556, install the front pump seal.
    Fig 54: Installing Front Pump Seal Using Fluid Pump Seal Installer 307-556
    G06127653Courtesy of FORD MOTOR CO.
  57. Install the Transmission Fluid Pump Remover 307-553 on the front pump.
    Fig 55: Identifying Transmission Fluid Pump Remover 307-553 On Front Pump
    G06127654Courtesy of FORD MOTOR CO.
  58. Lubricate the transmission case pump bore with petroleum jelly. Using the Transmission Fluid Pump Remover 307-553, position the pump assembly in the case and rotate the pump to insert the pump splines into the front planetary sun gear. Rotate the pump to align the pump-to-case bolts and push the pump into the case.
    Fig 56: Positioning Pump Assembly In Case
    G06127655Courtesy of FORD MOTOR CO.
  59. Remove the Transmission Fluid Pump Remover 307-553.
    Fig 57: Identifying Transmission Fluid Pump Remover 307-553
    G06127656Courtesy of FORD MOTOR CO.
  60. Install new front pump bolts with new washers. Tighten the bolts in a crisscross pattern.
    • Tighten to 10 Nm (89 lb-in).
      Fig 58: Locating Front Pump Bolts
      G06127657Courtesy of FORD MOTOR CO.
  61. Install the Transmission End Play Gauge 307-534 on the input shaft to measure the end play.
    • Tighten the wing nut.
      Fig 59: Measuring Transmission End Play Transmission End Play Gauge 307-534
      G06127658Courtesy of FORD MOTOR CO.
  62. Install the Dial Indicator Gauge with Holding Fixture 100-002 on the Transmission End Play Gauge 307-534.
    • Push down on the Transmission End Play Gauge 307-534 and zero out the Dial Indicator Gauge.
    • Lift up on the Transmission End Play Gauge 307-534 and record the measurement on the Dial Indicator Gauge. The measurement should be between 0.2-0.4 mm (0.008-0.015 in). If the measurement is not within specification, install a new selective front pump washer.
    • Measure the original washer, install a thinner or a thicker washer to achieve the correct measurement.
      Fig 60: Identifying Dial Indicator Gauge With Holding Fixture 100-002 And Transmission End Play Gauge 307-534
      G06127659Courtesy of FORD MOTOR CO.
  63. Remove the Dial Indicator Gauge with Holding Fixture 100-002 and the Transmission End Play Gauge 307-534.
    Fig 61: Identifying Dial Indicator Gauge With Holding Fixture 100-002 And Transmission End Play Gauge 307-534
    G06127659Courtesy of FORD MOTOR CO.
  64. Install the 4 rubber feed tubes for the center support.
    1. Black feed tubes
    2. Green feed tube
    3. Blue feed tube
      Fig 62: Identifying Rubber Feed Tubes
      G06127661Courtesy of FORD MOTOR CO.
  65. NOTE: Make sure that the fluid filter seal has been removed. If it has not, use a suitable pick and remove the seal.
    NOTE: Add 0.118L (4 oz.) of clean transmission fluid to prime the pump.
    Fig 63: Locating Rubber Adapter And Fluid Filter Seal
    G06127662Courtesy of FORD MOTOR CO.
  66. Install the rubber adapter and prime the fluid pump.
  67. Install the thermal bypass valve into the case.
    Fig 64: Locating Thermal Bypass Valve
    G06127663Courtesy of FORD MOTOR CO.
  68. Align the mechatronic assembly guide pins in the alignment holes in the transmission case and position the mechatronic assembly in place.
    1. Alignment holes
    2. Guide pins
      Fig 65: Identifying Alignment Holes And Guide Pins
      G06127664Courtesy of FORD MOTOR CO.
  69. NOTE: The mechatronic assembly will not lay flush on the case, this is a normal condition with the rubber feed tubes, the bolts will pull the mechatronic assembly down.
    Fig 66: Locating Manual Valve And Rubber Feed Tubes
    G06127665Courtesy of FORD MOTOR CO.
  70. Slightly lift the mechatronic assembly and align the manual valve in the manual valve linkage and position the mechatronic assembly in place.
  71. NOTE: Do not touch the electrical connector pins or the exposed solenoid tabs on the Transmission Control Module (TCM). Electrostatic discharge may occur and may cause damage to the mechatronic unit.
  72. Install the mechatronic assembly bolts and tighten the bolts in the sequence shown.
    • Tighten to 8 Nm (71 lb-in).
      Fig 67: Identifying Mechatronic Assembly Bolts Tightening Sequence
      G06127666Courtesy of FORD MOTOR CO.
  73. NOTE: Do not touch the electrical connector pins or the exposed solenoid tabs on the Transmission Control Module (TCM). Electrostatic discharge may occur and may cause damage to the mechatronic unit.
    Fig 68: Locating Tab And Bulkhead Electrical Connector
    G06127667Courtesy of FORD MOTOR CO.
  74. With the release tab up and unlocked, push the outer shell of the bulkhead electrical connector into the transmission. Make sure that the bulkhead connector is fully seated into the TCM  .
  75. Press down on the tab and lock the outer shell of the bulkhead electrical connector in place. Make sure that the locking tab is securely locked.
    Fig 69: Locating Outer Shell Of Bulkhead Electrical Connector
    G06127668Courtesy of FORD MOTOR CO.
  76. Install a new transmission fluid filter.
    Fig 70: Identifying Transmission Fluid Filter
    G06127669Courtesy of FORD MOTOR CO.
  77. NOTE: The fluid pan gasket can be reused if not damaged.
    Fig 71: Locating Transmission Fluid Pan Gasket
    G06127670Courtesy of FORD MOTOR CO.
  78. Install a new transmission fluid pan gasket if required.
  79. Install the fluid pan and tighten the bolts in a crisscross pattern.
    • Tighten to 12 Nm (106 lb-in).
      Fig 72: Locating Transmission Fluid Pan Bolts And Pan
      G06127333Courtesy of FORD MOTOR CO.
  80. Using the Torque Converter Handle 307-091, install the torque converter. Remove the Torque Converter Handle 307-091.
    Fig 73: Identifying Torque Converter Handle 307-091 On Torque Converter
    G06127672Courtesy of FORD MOTOR CO.