Disassembled Views
ITEM DESCRIPTION
| Item | Part Number | Description |
|---|---|---|
| 1 | N800750-S437 | Flexplate-to-torque converter nut (4 required) |
| 2 | 7902 | Torque converter |
| 3 | 7A103 | Pump assembly |
| 4 | 7A248 | Front pump oil seal |
| 5 | - | Pump body (part of 7A103) |
| 6 | 7A248 | Front pump inner oil seal |
| 7 | 7N134 | Front pump-to-case bolt (13 required) |
| 8 | 7A103 | Front pump assembly |
| 9 | W707871-S300 | Bolt - attaches pump to pump adapter assembly (11 required) |
| 10 | 7A248 | Front pump outer oil seal |
| 11 | 7D019 | Clutch support fluid seal |
| 12 | 7L323 | Front pump support seal |
| 13 | - | Forward clutch assembly (clutch A) |
| 14 | - | Forward clutch rear bushing (part of 7A360) |
| 15 | 7D014 | Front pump selective washer |
| 16 | 7A360 | Forward clutch cylinder and hub assembly |
| 17 | 7A548 | Forward clutch inner piston seal |
| 18 | 7A548 | Forward clutch outer piston seal |
| 19 | 7A262 | Forward clutch piston |
| 20 | 7A480 | Forward clutch piston retaining spring |
| 21 | 7H360 | Forward clutch balance piston assembly |
| 22 | 7A548 | Forward clutch balance piston outer seal |
| 23 | 7H365 | Forward clutch balance piston snap ring |
| 24 | 7E085 | Forward clutch cushion spring |
| 25 | 7E314 | Forward clutch steel plates (externally splined) (quantity model dependent) |
| 26 | 7B164 | Forward clutch friction plates (internally splined) (quantity model dependent) |
| 27 | 7B066 | Forward clutch pressure plate |
| 28 | 7D483 | Pressure plate retaining snap ring |
| 29 | 7D063 | Front planetary sun gear (No. 1) |
| 30 | 7H375 | Bearing (T1) |
| 31 | - | Front planetary carrier assembly snap ring (part of 7A398) |
| 32 | 7A398 | Front planetary carrier assembly |
| 33 | 7L339 | Plate transmission fluid collector |
| 34 | 7L495 | Bearing (T2) |
| 35 | - | Overdrive (O/D) clutch assembly (clutch E) |
| 36 | 7G091 | Turbine shaft seals (3 required) |
| 37 | 7F207 | Input shaft |
| 38 | - | Fluid distributor sleeve (part of 7J006) |
| 39 | - | Output shaft bushing (part of 7J006) |
| 40 | 7A548 | O/D clutch piston outer seal |
| 41 | 7A548 | O/D clutch piston inner seal |
| 42 | 7A262 | O/D clutch piston |
| 43 | 7B070 | O/D clutch piston spring |
| 44 | 7A548 | Balance piston outer seal |
| 45 | 7H360 | O/D balance piston |
| 46 | 7C122 | Balance piston snap ring |
| 47 | 7B442 | O/D clutch steel plates (externally splined) |
| 48 | 7B164 | O/D clutch friction plates (internally splined) |
| 49 | 7B066 | O/D pressure plate |
| 50 | 7D483 | O/D clutch retaining ring |
| 51 | 7C096 | Bearing (T3) |
| 52 | 7F351 | Intermediate clutch shaft |
| 53 | 7H375 | Bearing (T4) |
| 54 | - | Sun gear bushings (part of 7R193) (2 required) |
| 55 | 7B067 | Sun gear hub and shaft assembly |
| 56 | 7F236 | Direct clutch hub |
| 57 | 7C122 | Direct clutch cylinder retaining ring |
| 58 | 7D483 | Direct clutch pressure plate retaining ring |
| 59 | - | Direct clutch assembly (clutch B) |
| 60 | 7B066 | Direct clutch pressure plate |
| 61 | 7B164 | Direct clutch friction plates (internally splined) (quantity model dependent) |
| 62 | 7B442 | Direct clutch steel plates (externally splined) (quantity model dependent) |
| 63 | 7E085 | Direct clutch cushion plate |
| 64 | 7C096 | Bearing (T5) |
| 65 | 7A577 | Direct clutch piston retaining ring |
| 66 | 7A262 | Direct clutch balance piston |
| 67 | 7A548 | Direct clutch balance seal |
| 68 | 7B488 | Direct clutch piston return spring |
| 69 | - | Direct clutch piston |
| 70 | 7A548 | Direct clutch piston outer seal |
| 71 | 7C099 | Direct clutch piston inner seal |
| 72 | - | Direct clutch hub bushings (part of 7F283) (2 required) |
| 73 | - | Gear shaft tube sleeve (part of 7F283) |
| 74 | 7F283 | Direct clutch cylinder |
| 75 | 7D020 | Shell cylinder seals (2 required) |
| 76 | 7D483 | Center support retaining ring |
| 77 | - | Intermediate clutch assembly (clutch C) |
| 78 | 7D483 | Intermediate clutch pressure plate retaining ring |
| 79 | 7B066 | Intermediate clutch pressure plate |
| 80 | 7B442 | Intermediate clutch steel plates (externally splined) (quantity model dependent) |
| 81 | 7B164 | Intermediate clutch friction plates (internally splined) (quantity model dependent) |
| 82 | 7E085 | Intermediate clutch pressure plate spring |
| 83 | 7A577 | Intermediate clutch retaining ring |
| 84 | 7B043 | Intermediate clutch ring |
| 85 | 7A480 | Intermediate clutch piston spring |
| 86 | 7E005 | Intermediate clutch piston |
| 87 | 7F225 | Intermediate clutch piston inner seal |
| 88 | 7F224 | Intermediate clutch piston outer seal |
| 89 | 7F373 | Bearing (T6) |
| 90 | - | Center shaft sleeve (part of support assembly) |
| 91 | 7B220 | Center support keys (2 required) |
| 92 | 7G199 | Center support seals (4 required) |
| 93 | - | Support assembly |
| 94 | 7F225 | Low/reverse clutch piston center seal |
| 95 | 7D404 | Low/reverse clutch piston inner seal |
| 96 | 7D403 | Low/reverse clutch piston outer seal |
| 97 | 7A262 | Low/reverse clutch piston |
| 98 | 7B070 | Low/reverse clutch piston return spring |
| 99 | 7C122 | Retainer transmission-snap ring |
| 100 | 7D483 | Low/reverse clutch piston retaining ring |
| 101 | 7E085 | Clutch disc cushion plate |
| 102 | 7B442 | Low/reverse clutch steel plates (externally splined) |
| 103 | 7B164 | Low/reverse clutch friction plates (internally splined) |
| 104 | 7B066 | Low/reverse clutch pressure plate (select fit) |
| 105 | 7F405 | Thrust gear shim (select fit) |
| 106 | 7C041 | Bearing (T7) |
| 107 | 7D063 | Sun gear No. 2 |
| 108 | 7D235 | Thrust bearing outer race |
| 109 | 7D234 | Bearing (T8) |
| 110 | 7D063 | Sun gear No. 3 |
| 111 | 7D234 | Bearing (T9) |
| 112 | - | Bearing race (T9) |
| 113 | 7D006 | Rear planetary carrier assembly |
| 114 | - | Fluid collar rear planetary plate (part of 7D006) |
| 115 | 7A153 | Output shaft ring gear assembly |
| 116 | 7G178 | Bearing (T10) |
| 117 | 7B256 | Output shaft bushing (part of 7060) |
| 118 | 7060 | Output shaft park gear assembly (Rear Wheel Drive (RWD)) |
| 119 | 7060 | Output shaft park gear assembly (Four-Wheel Drive (4WD)) |
| 120 | 7N194 | Output shaft retaining ring |
| 121 | 7B368 | Bearing (T11) |
| 122 | 7005 | Transmission case assembly (model dependent) |
| 123 | 7A010 | Transmission case fluid fill plug assembly |
| 124 | 7H398 | Transmission case fluid fill plug |
| 125 | 7A010 | Transmission case fluid fill seal |
| 126 | 7A010 | Transmission oil level indicator |
| 127 | 7034 | Transmission case vent assembly (model dependent) |
| 128 | 7A415 | Output shaft bearing assembly (RWD ) |
| 129 | 7A415 | Output shaft bearing assembly (4WD ) |
| 130 | 7A433 | Washer |
| 131 | 7B368 | Bearing (T12) |
| 132 | 7030 | Output shaft bearing snap ring 4WD |
| 133 | 7N357 | Slip plane washer |
| 134 | 7052 | Extension housing seal (RWD ) |
| 135 | 7052 | Extension housing seal (4WD ) |
| 136 | 7089 | Output shaft flange (RWD ) |
| 137 | 7052 | Extension housing flange seal |
| 138 | 7045 | Output shaft flange retaining nut (RWD ) |
| 139 | 7E332 | Manual valve detent spring |
| 140 | W711235-S300 | Manual valve detent spring retaining screw and washer |
| 141 | 7A232 | Park pawl actuating rod |
| 142 | 7A441 | Park pawl |
| 143 | 7D070 | Park pawl return spring |
| 144 | 7D071 | Park pawl shaft |
| 145 | 7H398 | Plug assembly transmission case housing |
| 146 | 7G101 | Park rod actuating plate |
| 147 | W711235-S300 | Park pawl abutment retaining screw and washer |
| 148 | W708455-S441 | Manual control lever nut |
| 149 | 7A256 | Manual control lever |
| 150 | 7B498 | Manual control lever shaft seal |
| 151 | 7C493 | Manual control lever shaft |
| 152 | 7A209 | Manual control lever shaft spacer |
| 153 | 7A115 | Manual valve detent lever assembly |
| 154 | 7G100 | Manual valve detent lever retaining pin |
| 155 | 7H322 | Thermal bypass valve |
| 156 | 7F401 | Front pump adapter seal |
| 157 | 7A100 | Main control assembly |
| 158 | - | Main control valve body assembly (part of 7A100) |
| 159 | 7Z490 | Main control valve body separator plate |
| 160 | - | Lower main control valve body (part of 7A100) |
| 161 | - | Transmission Control Module (TCM) (part of 7A100) |
| 162 | 7G276 | Bulkhead connector sleeve |
| 163 | - | Transmission fluid filter seal (part of 7A098) |
| 164 | 7A098 | Transmission fluid filter |
| 165 | - | Transmission fluid pan magnet |
| 166 | 7A191 | Transmission fluid pan gasket |
| 167 | 7A194 | Transmission fluid pan |
| 168 | W500214-S437 | Transmission fluid pan bolt |
NOTE:
Clutch plate quantity is model dependent based on engine displacement:
- 4.6L engine (Explorer, Mountaineer, Sport Trac, F-150)
- Four friction plates
- Five steel plates
- 5.4L engine (Expedition, Navigator, F-150)
- Five friction plates
- Six steel plates
All vehicles
- Install the detent spring and the 2 bolts.
- Tighten to 12 Nm (106 lb-in).
- Position the park pawl and spring into the case and install the park pawl pin.
- Park pawl
- Park pawl spring
- Park pawl pin
- Install the park pawl pin bolt.
- Tighten to 23 Nm (17 lb-ft).
- Install a new manual control lever shaft seal on the Shifter Fluid Seal Installer 307-559.
- Using the Shifter Fluid Seal Installer 307-559, install the manual control lever shaft seal.
- Assemble the manual valve detent lever assembly and park pawl actuator rod.
- Position the detent lever and park pawl actuator rod in the transmission case.
- Position the manual control lever spacer in place and slide the manual control lever shaft in the case and into the manual lever detent plate.
- Manual control lever spacer
- Manual control lever shaft
- Manual control lever detent plate
- Align the roll pin hole in the manual control lever detent plate with the roll pin hole in the manual control lever shaft and install a new roll pin using a suitable tool.
- Install the park rod actuating plate and the 4 bolts.
- Tighten to 12 Nm (106 lb-in).
Four-Wheel Drive (4WD) vehicles
- Tighten to 12 Nm (106 lb-in).
- If removed, position a new bearing on Needle Bearing Installer 307-558. Install the bearing with the flat bearing surface facing down and the rounded bearing surface facing up so that when installed, the flat surface is on the snap ring side and the rounded surface is on the transmission case side.
- Rounded bearing surface facing up
- Flat bearing surface facing down
- Using the Needle Bearing Installer 307-558, the Drawbar 204-029 and the Front Wheel Hub Oil Seal Installer 205-276, install the bearing in the transmission case.
- Install the snap ring.
Rear Wheel Drive (RWD) vehicles
- Install the bearing on the Rear Bearing Remover/Installer 307-639.
- Assemble the Front Wheel Hub Oil Seal Installer 205-276 and the Rear Bearing Remover/Installer 307-639 on the Drawbar 204-029 and install the bearing in the transmission case.
- Remove the Front Wheel Hub Oil Seal Installer 205-276, the Rear Bearing Remover/Installer 307-639 and the Drawbar 204-029.
- Position the thrust bearing spacer in place.
- Using the Needle Bearing Installer 307-558 and a press, press the thrust bearing spacer in place.
- Install the T12 thrust bearing.
- Install the slip plane washer.
All vehicles
- Place the transmission in the vertical position.
- Install the T11 bearing, planet carrier hub and output shaft assembly.
4WD vehicles
- Position a new output shaft seal in place.
- Using the Rear Seal 4X4 Installer 307-637, install the output shaft seal.
RWD vehicles
- Position a new output shaft seal on the Rear Seal Installer 4X2 307-638.
- Using the Rear Seal Installer 4X2 307-638, install the output shaft seal.
- Install the output shaft flange and the extension housing flange seal.
- Loosely install a new output shaft flange nut.
All vehicles
- Install the T10 bearing and silver shim (caged bearing) on the planet carrier hub and output shaft assembly.
- Install the T9 roller bearing race in the bottom of the carrier.
- Install the top T8 and the bottom T9 roller bearings onto the sun gear.
- Install the sun gear into the planet assembly.
- Install the low/reverse sun gear and race in the planet carrier.
- Install the planet carrier.
- Soak the new low/reverse clutch plates in clean automatic transmission fluid.
- Install the low/reverse clutch plates, starting with the pressure plate and alternating between the friction and steel plates and ending with the wave spring plate on the top.
- Install the low/reverse thrust bearing T7 and the select fit thrust gear shim.
- Install the center support into the case.
- Using the Retaining Ring Pliers 307-343, install the center support snap ring. Using a suitable tool, be sure the snap ring is fully seated.
RWD vehicles
- Install the Dial Indicator Gauge with Holding Fixture 100-002 on the transmission case and position the plunger on the output shaft flange.
- Using the Dial Indicator Gauge with Holding Fixture 100-002, lift up on the output shaft flange and record the reading. The reading should be within 0.15-0.35 mm (0.005-0.013 in).
- If the reading is not within the specification, install a different (either thinner or thicker) select fit thrust gear shim.
- Tighten the output shaft flange nut.
- Tighten to 80 Nm (59 lb-ft).
- After installing the new output shaft flange nut, stake the slots to prevent it from coming loose.
4WD vehicles
- Install the Dial Indicator Gauge with Holding Fixture 100-002 on the transmission case and position the plunger on the output shaft.
- Using the Dial Indicator Gauge with Holding Fixture 100-002, lift up on the output shaft and record the reading. The reading should be within 0.15-0.35 mm (0.005-0.013 in).
- If the reading is not within the specification, install a different (either thinner or thicker) select fit thrust gear shim.
Courtesy of FORD MOTOR CO.
All vehicles
- If the reading is not within the specification, install a different (either thinner or thicker) select fit thrust gear shim.
- Install the T6 thrust bearing.
- Install the direct clutch drum.
- Install the T5 bearing on the direct clutch assembly.
- Install the forward and overdrive clutch assembly.
- Install the selective pump washer.
- If the front pump assembly was not disassembled and assembled, install a new front pump outer diameter O-ring seal and lubricate it with petroleum jelly.
- Install a new front pump seal on the Fluid Pump Seal Installer 307-556.
- Using the Fluid Pump Seal Installer 307-556, install the front pump seal.
- Install the Transmission Fluid Pump Remover 307-553 on the front pump.
- Lubricate the transmission case pump bore with petroleum jelly. Using the Transmission Fluid Pump Remover 307-553, position the pump assembly in the case and rotate the pump to insert the pump splines into the front planetary sun gear. Rotate the pump to align the pump-to-case bolts and push the pump into the case.
- Remove the Transmission Fluid Pump Remover 307-553.
- Install new front pump bolts with new washers. Tighten the bolts in a crisscross pattern.
- Tighten to 10 Nm (89 lb-in).
- Install the Transmission End Play Gauge 307-534 on the input shaft to measure the end play.
- Tighten the wing nut.
- Install the Dial Indicator Gauge with Holding Fixture 100-002 on the Transmission End Play Gauge 307-534.
- Push down on the Transmission End Play Gauge 307-534 and zero out the Dial Indicator Gauge.
- Lift up on the Transmission End Play Gauge 307-534 and record the measurement on the Dial Indicator Gauge. The measurement should be between 0.2-0.4 mm (0.008-0.015 in). If the measurement is not within specification, install a new selective front pump washer.
- Measure the original washer, install a thinner or a thicker washer to achieve the correct measurement.
- Remove the Dial Indicator Gauge with Holding Fixture 100-002 and the Transmission End Play Gauge 307-534.
- Install the 4 rubber feed tubes for the center support.
- Black feed tubes
- Green feed tube
- Blue feed tube
- Install the rubber adapter and prime the fluid pump.
- Install the thermal bypass valve into the case.
- Align the mechatronic assembly guide pins in the alignment holes in the transmission case and position the mechatronic assembly in place.
- Alignment holes
- Guide pins
- Slightly lift the mechatronic assembly and align the manual valve in the manual valve linkage and position the mechatronic assembly in place.
- Install the mechatronic assembly bolts and tighten the bolts in the sequence shown.
- Tighten to 8 Nm (71 lb-in).
- With the release tab up and unlocked, push the outer shell of the bulkhead electrical connector into the transmission. Make sure that the bulkhead connector is fully seated into the TCM .
- Press down on the tab and lock the outer shell of the bulkhead electrical connector in place. Make sure that the locking tab is securely locked.
- Install a new transmission fluid filter.
- Install a new transmission fluid pan gasket if required.
- Install the fluid pan and tighten the bolts in a crisscross pattern.
- Tighten to 12 Nm (106 lb-in).
- Using the Torque Converter Handle 307-091, install the torque converter. Remove the Torque Converter Handle 307-091.
NOTE:
When installing the sun gear, make sure that the taper edge is facing up toward the torque converter housing.
NOTE:
Inspect and install a new thrust bearing as required.
NOTE:
Make sure that when installing the center support the feed holes on the center support are lined up with the feed holes in the case.
NOTE:
Rotate the case to a horizontal position.
NOTE:
Make sure that the fluid filter seal has been removed. If it has not, use a suitable pick and remove the seal.
NOTE:
Add 0.118L (4 oz.) of clean transmission fluid to prime the pump.
NOTE:
The mechatronic assembly will not lay flush on the case, this is a normal condition with the rubber feed tubes, the bolts will pull the mechatronic assembly down.
NOTE:
Do not touch the electrical connector pins or the exposed solenoid tabs on the Transmission Control Module (TCM). Electrostatic discharge may occur and may cause damage to the mechatronic unit.
NOTE:
Do not touch the electrical connector pins or the exposed solenoid tabs on the Transmission Control Module (TCM). Electrostatic discharge may occur and may cause damage to the mechatronic unit.
NOTE:
The fluid pan gasket can be reused if not damaged.