Forward/Overdrive Clutch Assembly - Assembly: Assembly

Position the forward clutch assembly in the Clutch End Play Gauge 307-555 and install the overdrive clutch pack onto the forward clutch and planetary gear set.

Fig 1: Identifying Forward Clutch Assembly And Clutch End Play Gauge 307-555
Courtesy of FORD MOTOR CO.
Install the intermediate shaft assembly.

Fig 2: Locating Intermediate Shaft Assembly
Courtesy of FORD MOTOR CO.

NOTE: Inspect and install new thrust bearings as required.

Fig 3: Locating T4 Intermediate Shaft Bearing

Courtesy of FORD MOTOR CO.

Install the T4 intermediate shaft bearing.
Install the forward clutch and sun shaft assembly.

Fig 4: Locating Forward Clutch And Sun Shaft Assembly
Courtesy of FORD MOTOR CO.
Install a new the direct clutch hub.

Fig 5: Locating Direct Clutch Hub
Courtesy of FORD MOTOR CO.

NOTE: Do not install the snap ring on the forward clutch hub with the snap ring gap in the same position as the original snap ring or damage to the transmission can occur.

Install a new direct clutch outer shell retaining ring with the snap ring gap positioned approximately 120 degrees from the index mark made on the forward clutch hub during disassembly.
1. New snap ring gap
2. Index mark from original snap ring gap
  
  Fig 6: Locating Index Mark And Snap Ring Gap
  Courtesy of FORD MOTOR CO.