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Overdrive Clutch Assembly: Disassembly

  1. Position the Overdrive (O/D) clutch assembly in the Clutch End Play Gauge 307-555 and remove the T3 thrust bearing.
    Fig 1: Locating T3 Thrust Bearing
    G06127432Courtesy of FORD MOTOR CO.
  2. Remove the O/D  clutch pack snap ring.
    Fig 2: Locating O/D Clutch Pack Snap Ring
    G06127433Courtesy of FORD MOTOR CO.
  3. Remove the O/D  clutch pack.
    Fig 3: Locating O/D Clutch Pack
    G06127434Courtesy of FORD MOTOR CO.
  4. Using the Spring Washer Compressor 307-209 and a press, remove and discard the O/D  clutch balance piston retaining ring.
    Fig 4: Removing O/D Clutch Balance Piston Retaining Ring
    G06127435Courtesy of FORD MOTOR CO.
  5. Remove the O/D  clutch balance piston.
    Fig 5: Locating O/D Clutch Balance Piston
    G06127436Courtesy of FORD MOTOR CO.
  6. Remove the O/D  clutch return spring.
    Fig 6: Locating O/D Clutch Return Spring
    G06127437Courtesy of FORD MOTOR CO.
  7. Remove the O/D  clutch apply piston.
    Fig 7: Locating O/D Clutch Apply Piston
    G06127438Courtesy of FORD MOTOR CO.
  8. Remove and discard the outer O-ring seal on the O/D  clutch balance piston.
    Fig 8: Removing Outer O-Ring Seal On O/D Clutch Balance Piston
    G06127439Courtesy of FORD MOTOR CO.
  9. Remove and discard both the inner (one large and one small) O-ring seals on the O/D  clutch apply piston.
    Fig 9: Removing Both Inner (One Large And One Small) O-Ring Seals On O/D Clutch Apply Piston
    G06127440Courtesy of FORD MOTOR CO.
  10. Remove and discard the 3 scarf cut seals.
    Fig 10: Removing Scarf Cut Seals
    G06127441Courtesy of FORD MOTOR CO.