Automatic Transmission: Assembly: Transaxle: Notes
SPECIAL TOOLS
| Illustration | Tool Name | Tool Number |
|---|---|---|
| Alignment Tool, Transmission Range Sensor | 307-415 | |
| Handle | 205-153 (T80T-4000-W) | |
| Handle, Torque Converter | 307-091 (T81P-7902-C) | |
| Holding Tool, Final Drive Input Gear | 307-413 | |
| Installer, Axle Oil Seal | 205-259 (T87P-3254-A) | |
| Installer, Differential Bearing Cup | 205-118 (T77F-4222-A) | |
| Installer, Differential Fluid Seal | 307-256 (T92P-77000-FH) | |
| Installer, Drive Pinion Bearing Cone | 205-005 (T53T-4621-C) | |
| Installer, Drive Pinion Bearing Cup | 205-024 (T67P-4616-A) | |
| Installer, Output Shaft Seal | 307-572 | |
| Installer, Transfer Gear Bearing Cup | 307-418 | |
| Mounting Bracket, Transmission | 307-410 | |
| Plate, Bearing/Oil Seal | 205-090 (T75L-1165B) | |
| Retainer, Torque Converter | 307-346 (T97T-7902-A) | |
| Select Gauge, Transmission Band | 307-416 | |
| Shim Gauge, Differential/Transfer Gear Bearing | 307-417 | |
| Shim Selection Set | 308-161 (T88C-77000-C) | |
| Shim Selection Set | 308-164 (T88C-77000-JF) | |
| Socket, Final Drive Input Nut | 307-414 | |
| Wrench Guide Plate | 307-420 |
MATERIAL
| Item | Specification |
|---|---|
| Motorcraft MERCON® LV Automatic Transmission Fluid XT-10-QLV |
MERCON® LV |
| Thread Sealant with PTFE TA-24 |
WSK-M2G350-A2 |
| Ultra Silicone Sealant TA-29 |
- |
| Item | Part Number | Description |
|---|---|---|
| 1 | 7902 | Converter assembly |
| 2 | 1177 | Seal assembly - differential |
| 3 | - | Output Shaft Speed (OSS) sensor bolt |
| 4 | 7H103 | OSS sensor |
| 5 | W706315-S300 | O-ring - OSS sensor |
| 6 | - | Bolt - converter housing |
| 7 | - | Retainer - fluid tube |
| 8 | 7005 | Converter housing |
| 9 | 7A248 | Seal - pump |
| 10 | 7A248 | Seal assembly - pump |
| 11 | - | Bolt - pump |
| 12 | 7A103 | Pump assembly |
| 13 | 7D019 | Seals - forward clutch cylinder |
| 14 | 7H042 | Washer - pump support thrust |
| Item | Part Number | Description |
|---|---|---|
| 1 | 7F207 | Shaft assembly - turbine |
| 2 | 7A262 | Piston assembly - forward clutch |
| 3 | 7F235 | Spring assembly - forward piston return |
| 4 | 7H360 | Piston - forward clutch balance |
| 5 | 7H365 | Snap ring - forward clutch balance piston |
| 6 | 7B442 | Steel plates - forward clutch separator (4 required) |
| 7 | 7B164 | Friction plate assembly - forward clutch (4 required) |
| 8 | 7B066 | Plate - forward/direct clutch pressure (1 each) |
| 9 | 7D483 | Retaining ring (selective) |
| 10 | 7B067 | Hub - forward clutch cylinder |
| Item | Part Number | Description |
|---|---|---|
| 1 | 4067 | Shim - differential bearing |
| 2 | 4222 | Cups - differential bearing |
| 3 | 4221 | Cone and roller assemblies |
| 4 | 4221 | Bearing assemblies |
| 5 | 7H150 | Wheel - Output Shaft Speed (OSS) sensor |
| 6 | 7F465 | Differential and gear assembly - transaxle |
| 7 | 4230 | Pinion thrust washers (2 required) |
| 8 | 4215 | Differential pinion gears (2 required) |
| 9 | 4236 | Differential side gears (2 required) |
| 10 | 4228 | Side gear thrust washers (2 required) |
| 11 | 4241 | Pin |
| 12 | 4211 | Differential pinion shaft |
| 13 | 7H367 | Shim - transfer shaft roller bearing |
| 14 | 7H344 | Cups - transfer shaft roller |
| 15 | 7170 | Cone and roller assemblies |
| 16 | 7H338 | Bearing assemblies - transfer shaft (2 required) |
| 17 | 7H348 | Transfer shaft gear assembly |
| 18 | 7L267 | Funnel - transfer shaft |
| 19 | 7F342 | Gear - final drive input |
| 20 | 7M102 | Cone and roller assemblies |
| 21 | 7C236 | Bearing cups |
| 22 | 7F403 | Bearing assemblies (2 required) |
| 23 | 7H369 | Spacer |
| 24 | 7H106 | Retainer ring |
| 25 | 7B364 | Nut |
| Item | Part Number | Description |
|---|---|---|
| 1 | 7A262 | Piston - low/reverse clutch |
| 2 | 7B070 | Spring - low/reverse clutch return |
| 3 | 7D171 | Race - low One-Way Clutch (OWC) - inner |
| 4 | 7D483 | Retaining ring - low OWC |
| 5 | 7B070 | Spring - low/reverse clutch wave |
| 6 | 7B442 | Steel plates - low/reverse clutch separator (5 required) |
| 7 | 7B164 | Friction plate assembly - low/reverse clutch (5 required) |
| 8 | 7B066 | Pressure plate - low/reverse clutch |
| 9 | 7D483 | Retaining ring - low/reverse clutch plate (selective) |
| 10 | 7H199 | Retainer - low gear OWC |
| 11 | 7A089 | OWC assembly - low |
| 12 | 7D483 | Retaining ring |
| 13 | 7D392 | Front ring gear |
| 14 | 7A398 | Gear assembly - front planet |
| 15 | 7H375 | Bearing assembly - front planet carrier thrust |
| 16 | 7H362 | Snap ring |
| 17 | 7A399 | Front planet sun gear assembly |
| 18 | 7H337 | Bearing assembly - front sun gear thrust |
| 19 | 7D006 | Gear assembly - rear planet |
| 20 | 7H361 | Snap ring |
| Item | Part Number | Description |
|---|---|---|
| 1 | 7D483 | Retaining ring - reverse clutch |
| 2 | 7A019 | Rear sun gear assembly |
| 3 | 7C041 | Thrust bearing assembly - rear sun gear |
| 4 | 7H351 | Direct clutch hub assembly |
| 5 | 7D483 | Retaining ring |
| 6 | 7B066 | Pressure plate - forward/direct clutch (1 each) |
| 7 | 7B164 | Friction plate assembly - forward/direct clutch (forward 4, direct 3) |
| 8 | 7B442 | Steel plates - direct clutch (3 required) |
| 9 | 7H363 | Snap ring - direct clutch balanced piston |
| 10 | 7H359 | Direct clutch balanced piston |
| 11 | 7F235 | Piston return spring assembly - forward/direct clutch |
| 12 | 7A262 | Piston assembly - direct clutch |
| 13 | 7H335 | Thrust bearing assembly - direct clutch |
| 14 | 7F283 | Cylinder assembly - direct clutch |
| 15 | 7D483 | Retaining ring - reverse clutch (selective) |
| 16 | 7B066 | Pressure plate - reverse clutch |
| 17 | 7B442 | Steel plates - reverse clutch (2 required) |
| 18 | 7B164 | Friction plate assembly - reverse clutch (2 required) |
| 19 | 7H075 | Spring retainer ring - reverse clutch |
| 20 | 7D406 | Spring retainer - reverse clutch |
| 21 | 7B070 | Piston return spring - reverse clutch |
| 22 | 7D402 | Piston assembly - reverse clutch |
| 23 | 7D044 | Drum assembly - intermediate and overdrive |
| 24 | 7D034 | Band assembly - intermediate and overdrive |
| Item | Part Number | Description |
|---|---|---|
| 1 | 7D142 | Valve assembly - manual control |
| 2 | 7F194 | Plates - spring retainer (7 required) |
| 3 | 7H140 | Springs - bypass clutch control (4 required) |
| 4 | 7G179 | Valve - bypass clutch control |
| 5 | 7K720 | Spring - modulation valve |
| 6 | 7G408 | Valve - line pressure modulator |
| 7 | W500100 | Bolts M6 x 30 (3 required) |
| 8 | W705271 | Bolt M6 x 63 (5 required) |
| 9 | 7N266 | Seals - valve body |
| 10 | W705271 | Bolt M6 x 60 (5 required) |
| 11 | 7A092 | Body - control valve upper |
| 12 | 7C155 | Gasket - control valve body |
| 13 | 7A008 | Gasket - control body separator |
| 14 | 7A101 | Body - control valve lower |
| 15 | 7R294 | Stop - main regulator valve |
| 16 | 7F445 | Clip - throttle valve plunger sleeve |
| 17 | 7A270 | Spring - main fluid pressure regulator valve |
| 18 | 7C338 | Valve - main fluid pressure regulator |
| 19 | 7G411 | Spring - solenoid regulator valve |
| 20 | 7H392 | Valve - shift solenoid |
| 21 | 7D400 | Spring - intermediate servo accumulator |
| 22 | 7D398 | Piston - intermediate servo accumulator |
| 23 | 7G408 | Valve - converter pressure relief |
| 24 | 7G316 | Spring - converter regulator valve |
| 25 | 7M040 | Valve - lock-up control |
| 26 | 7Z490 | Gasket - solenoid body |
| 27 | 7G179 | Valve - low/reverse shift |
| 28 | 7M040 | Valve - 3-4 shift |
| 29 | 7H148 | Shift Solenoid B (SSB) (on/off) valve |
| 30 | 7H148 | Shift Solenoid A (SSA) (on/off) valve |
| 31 | 7G383 | Main regulator Variable Force Solenoid (VFS) Pressure Control Solenoid A (PCA) |
| 32 | 7G484 | Pulse-Width Modulation (PWM) solenoid valve Shift Solenoid C (SSC) |
| 33 | 7G484 | Pulse-Width Modulation (PWM) solenoid valve Shift Solenoid E (SSE) |
| 34 | 7G484 | PWM solenoid valve Shift Solenoid D (SSD) |
| 35 | 7H185 | Bracket - shift control solenoid hold down |
| 36 | W500211 | Screws M6 x 12 (7 required) |
| 37 | W500012 | Screw M6 x 14 (2 required) |
| 38 | 7G391 | Body - solenoid shift throttle pressure |
| Item | Part Number | Description |
|---|---|---|
| 1 | 7D071 | Parking pawl shaft |
| 2 | 7A441 | Parking brake pawl |
| 3 | 7D070 | Pawl return spring |
| 4 | W706892-S300 | Case dowels |
| 5 | 7005 | Case |
| 6 | 7H389 | Case orifice plug |
| 7 | 7B148 | Service identification tag |
| 8 | 7M101 | Turbine Shaft Speed (TSS) sensor |
| 9 | W500214-S300 | Bolt M6-1 x 20 |
| 10 | W706316-S300 | O-ring |
| 11 | W703961-S309 | Case stud |
| 12 | 7L282 | Rubber vent cap |
| 13 | 7A246 | Breather tube |
| 14 | 7F206 | Overdrive (O/D) band anchor stud |
| 15 | 1177 | Differential seal |
| 16 | - | 1/8-27 Hex socket |
| 17 | - | Connector 1/4 x 5/8 x 22.9 |
| 18 | 7B362 | Case dowel pins |
| 19 | 7D028 | Servo piston return spring |
| 20 | 7D021 | Intermediate and overdrive servo piston and seal assembly |
| 21 | W500214-S300 | Screws M6-1 x 20 |
| 22 | 7D027 | Intermediate O/D band servo cover |
| 23 | 7D024 | Intermediate O/D servo cover seal |
| 24 | 7F251 | Neutral/drive accumulator piston |
| 25 | 7G300 | Neutral/drive shift accumulator outer spring |
| 26 | 7G395 | Neutral/drive shift accumulator inner spring |
| 27 | 7F251 | 1-2 shift accumulator piston |
| 28 | 7G267 | 1-2 shift accumulator outer spring |
| 29 | 7G326 | 1-2 shift accumulator inner spring |
| 30 | W701515-S309 | Line tap plug |
| 31 | 7N148 | Oil transfer tube |
| 32 | 7G101 | Park pawl actuating abutment |
| 33 | 7D419 | Park pawl actuating plate |
| Item | Part Number | Description |
|---|---|---|
| 1 | 7D483 | Ring - reverse clutch retaining |
| 2 | 7D483 | Ring - low/reverse clutch plate retaining (select fit) |
| 3 | 7H106 | Ring - final drive retainer |
| 4 | 7H365 | Ring - forward clutch balance piston |
| 5 | 7D483 | Ring - forward/direct clutch plate retaining (select fit) |
| 6 | 7D483 | Snap ring - front sun gear |
| 7 | 7D483 | Ring - low One-Way Clutch (OWC) retaining |
| 8 | 7D483 | Ring - reverse clutch retaining (select fit) |
| 9 | 7H363 | Snap ring - direct clutch balance piston |
| 10 | 7D483 | Ring - forward/direct clutch planet retaining |
| 11 | 7H075 | Ring - reverse clutch spring retaining |
| 12 | 7D483 | Ring - forward/direct clutch plate retaining (select fit) |
| 13 | 7H361 | Snap ring - rear planet assembly |