Forward Clutch: Assembly

Soak the internal spline clutch plates in clean transmission fluid.
Inspect the forward clutch piston bore surfaces for nicks or scratches. Install a new balance piston if necessary.
Lubricate and install the forward clutch piston assembly.

Fig 1: Locating Clutch Piston Assembly

Courtesy of FORD MOTOR CO.

Install the forward piston return spring.

Fig 2: Locating Piston Return Spring

Courtesy of FORD MOTOR CO.

Lubricate and install the forward clutch balance piston.

Fig 3: Locating Clutch Balance Piston

Courtesy of FORD MOTOR CO.

Using the Spring Washer Compressor, install the forward clutch assembly in a suitable press.

Fig 4: Identifying Spring Washer Compressor

Courtesy of FORD MOTOR CO.

Using the Spring Washer Compressor, install the forward clutch balance piston snap ring.

Fig 5: Identifying Spring Washer Compressor

Courtesy of FORD MOTOR CO.

Install the forward clutch pressure, friction and steel plates.
1. Install the plates.
2. Install the retaining ring.

Fig 6: Identifying Retaining Ring And Plates

Courtesy of FORD MOTOR CO.

Measure the clutch pack clearance.
1. Install the forward clutch on the pump assembly.
2. Install the Dial Indicator Gauge With Holding Fixture on the pump assembly and position the Dial Indicator plunger on the pressure plate.
3. Using a suitable tool, lift up on both sides of the clutch pack and measure and record the clutch pack clearance on the Dial Indicator in 3 different areas. Average the measurements.

Fig 7: Identifying Special Tool

Courtesy of FORD MOTOR CO.

Compare the forward clutch pack clearance to the specification (1.5-1.8 mm [0.0590-0.0708 in]). If the clutch pack clearance is not within specification, select and install the correct size retaining ring to obtain the specified clearance.

Part Number	Thickness
-	1.15-1.25 mm (0.0452-0.0492 in)
-	1.35-1.45 mm (0.0531-0.0570 in)
-	1.55-1.65 mm (0.0610-0.0649 in)
-	1.75-1.85 mm (0.0688-0.0728 in)
-	1.95-2.05 mm (0.0767-0.0807 in)
-	2.15-2.25 mm (0.0846-0.0885 in)