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Line Pressure Test

NOTE: Carry out the Line Pressure Test prior to carrying out the Stall Speed Test. If line pressure is low at stall, do not carry out the Stall Speed Test or further transaxle damage will occur. Do not maintain Wide Open Throttle (WOT) in any gear range for more than 5 seconds.
NOTE: Certain sensor failures may cause high pressure control, Failure Mode Effect Management actions. Make sure that self-test and electrical repairs have been carried out, or test results may be incorrect.

This test verifies that the line pressure is within specifications.

  1. Remove the line pressure tap plug.
    Fig 1: Identifying Line Pressure Tap Plug
    GF0039708Courtesy of FORD MOTOR CO.
    Item Part Number Description
    1 W701515-S309 Line pressure tap plug
  2. Install a 1/8 x 28-to-1/8 x 28 pipe thread adapter into the line pressure tap.
  3. Fig 2: Locating Pipe Thread Adapter On Line Pressure Tap
    GF0029758Courtesy of FORD MOTOR CO.
  4. Connect the Hydraulic Pressure Gauge to the adapter.
  5. Start engine and check line pressures. Refer to the following Line Pressure Chart to determine if line pressure is within specifications.
  6. If line pressure is not within specification, refer to LINE PRESSURE DIAGNOSIS CHART  for line pressure concern causes.
  7. Once the Line Pressure Test is complete, install the line pressure tap plug.
    • Tighten to 13 Nm (115 lb-in).
LINE PRESSURE CHART

Range Idle Stall
P, N 345-450 kPa 50-65 psi N/A N/A
R 450-585 kPa 65-85 psi 1,930-2,310 kPa 280-335 psi
D, 2, 1 345-450 kPa 50-65 psi 1,240-1,450 kPa 180-210 psi
LINE PRESSURE DIAGNOSIS CHART

Test Results Possible Source
Low pressure in all ranges Worn pump.
Low pressure in all ranges Transmission fluid leaking from pump, main control valve body or transaxle case.
Low pressure in all ranges Pressure control solenoid inoperative.
Low pressure in all ranges Solenoid regulating valve sticking.
Low pressure in D, 2, 1 only Transmission fluid leaking from forward clutch hydraulic circuit.
Low pressure in 2 Transmission fluid leaking from intermediate/overdrive band hydraulic circuit.
Low pressure in 1, R only Transmission fluid leaking from low/reverse clutch hydraulic circuit.
Low pressure in R only Transmission fluid leaking from reverse clutch hydraulic circuit.
High pressure in all ranges Pressure control solenoid inoperative or open wire harness.
High pressure in all ranges Pressure regulator valve sticking.
High pressure in all ranges PCM inoperative.