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Fuel Rail: Installation

    CAUTION: Use O-ring seals that are made of special fuel-resistant material. The use of ordinary O-rings may cause the fuel system to leak. Do not reuse the O-ring seals.
    NOTE: The upper and lower O-ring seals are not interchangeable.
    NOTE: Install new fuel injector O-ring seals and lubricate them with clean engine oil.
  1. Install the 6 fuel injectors and the 6 fuel injector clips into the fuel rail.
  2. Install the fuel rail and fuel injectors as an assembly.
  3. Install the 4 fuel rail bolts.
    • Tighten to 10 Nm (89 lb-in).
  4. Connect the 6 fuel injector electrical connectors.
  5. Connect the fuel tube-to-fuel rail spring lock coupling. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION article.
  6. Attach the fuel tube routing clips to the fuel rail.
  7. Fig 1: Locating Fuel Tube Routing Clips From Fuel Rail
    GF0045700Courtesy of FORD MOTOR CO.
  8. Install the upper intake manifold. For additional information, refer to ENGINE - 3.5L article.
  9. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES article.