Common Specifications & Procedures
(FUSION, FUSION HYBRID, MILAN, MILAN HYBRID & MKZ) COMMON SPECIFICATIONS & PROCEDURES
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | |||
| Hybrid | GENERAL SPECIFICATIONS | ||
| Non-Hybrid | SPECIFICATIONS | ||
| Torque | GENERAL SPECIFICATIONS | ||
| Axle Nut/Hub Nut | |||
| Front & Rear | 189 Ft. Lbs. (255 N.m) | ||
| Battery | GENERAL SPECIFICATIONS | ||
| Brakes | |||
| Bleeding Sequence | RR, RF, LR, LF BRAKE SYSTEM BLEEDING |
||
| Front & Rear Disc Brakes | GENERAL SPECIFICATIONS | ||
| Torque | |||
| Front | TORQUE SPECIFICATIONS | ||
| Rear | SPECIFICATIONS | ||
| Charging | |||
| Generator w/Torque | SPECIFICATIONS | ||
| Drive Belts | |||
| 2.5L | |||
| Adjustment | BELT TENSIONER | ||
| Belt Routing | ACCESSORY DRIVE BELT ROUTING | ||
| 3.0L (4V) | |||
| Adjustment | BELT TENSIONER | ||
| Belt Routing | ACCESSORY DRIVE BELT ROUTING | ||
| 3.5L | |||
| Adjustment | BELT TENSIONER | ||
| Belt Routing | ACCESSORY DRIVE BELT ROUTING | ||
| Engine Cooling | |||
| General Service Specification | |||
| Except Hybrid | SPECIFICATIONS | ||
| Hybrid | GENERAL SPECIFICATIONS | ||
| Radiator Cap Pressure | 13-18 psi (89-124 kPa) | ||
| Thermostat R & I | |||
| 2.5L | THERMOSTAT HOUSING - 2.5L | ||
| 3.0L (4V) | THERMOSTAT - 3.0L (4V) | ||
| 3.5L | THERMOSTAT - 3.5L | ||
| Water Pump R & I | |||
| 2.5L | COOLANT PUMP - 2.5L | ||
| 3.0L (4V) | COOLANT PUMP HOUSING - 3.0L (4V) | ||
| 3.5L | COOLANT PUMP - 3.5L | ||
| Engine Mechanical | |||
| 2.5L | |||
| Compression | COMPRESSION TEST -- ALL VEHICLES EXCEPT HYBRID or COMPRESSION TEST -- HYBRID |
||
| Oil Pressure (Hot @ 2000 RPM) | 29-39 psi (200-268 kPa) | ||
| Overhaul | Except Hybrid GENERAL SPECIFICATIONS or Hybrid SPECIFICATIONS |
||
| Torque | Except Hybrid TORQUE SPECIFICATIONS or Hybrid SPECIFICATIONS |
||
| 3.0L (4V) | |||
| Compression | COMPRESSION TEST -- ALL VEHICLES EXCEPT HYBRID or COMPRESSION TEST -- HYBRID |
||
| Oil Pressure (Minimum at 1,500 RPM with engine warmed up after 10 minutes of idling) | 25 psi (172 kPa) | ||
| Overhaul | GENERAL SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS | ||
| 3.5L | |||
| Compression | COMPRESSION TEST -- ALL VEHICLES EXCEPT HYBRID or COMPRESSION TEST -- HYBRID |
||
| Oil Pressure (Minimum at 1,500 RPM with engine at normal operating temperature) | 30 psi (207 kPa) | ||
| Overhaul | SPECIFICATIONS | ||
| Torque | SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate Torque | |||
| 2.5L | |||
| 1st Pass | 37 Ft. Lb. (50 N.m) | ||
| 2nd Pass | 59 Ft. Lb. (80 N.m) | ||
| Final Pass | 83 Ft. Lb. (112 N.m) | ||
| 3.0L (4V) | 59 Ft. Lb. (80 N.m) | ||
| 3.5L | 59 Ft. Lb. (80 N.m) | ||
| Fuel System | |||
| Fuel Filter Location | Located in fuel tank as part of the fuel pump module. | ||
| Fuel Filter R & I | |||
| Except Hybrid | REMOVAL AND INSTALLATION | ||
| Hybrid | REMOVAL AND INSTALLATION | ||
| Pressure Release Procedure | FUEL SYSTEM PRESSURE RELEASE | ||
| Pressure Specification | FUEL PRESSURE -- CARS | ||
| Fuel Pressure Test Procedure | FUEL SYSTEM PRESSURE TEST | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Routing) | Engines have coil-on-plug ignition. | ||
| Spark Plugs | |||
| 2.5L | |||
| Type | Motorcraft 6M8G-12405-BB | ||
| Gap | 0.049 - 0.053 In. (1.25-1.35 mm) | ||
| Torque | 9 Ft. Lbs. (12 N.m) | ||
| 3.0L (4V) | |||
| Type | Motorcraft CGSF-22N | ||
| Gap | 0.045-0.049 in (1.15-1.25 mm) | ||
| Torque | 11 Ft. Lbs. (15 N.m) | ||
| 3.5L | |||
| Type | Motorcraft AYFS-22FM | ||
| Gap | 0.051-0.057 In. (1.29-1.45 mm) | ||
| Torque | 11 Ft. Lbs. (15 N.m) | ||
| Starting | |||
| Starter w/Torque | SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | SPECIFICATIONS | ||
| Torque | SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 98 Ft. Lbs. (133 N.m) | ||