Power Transfer Unit (PTU)

Fig 1: Exploded View Of Power Transfer Unit

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	W500741	PTU-to-transaxle bolt (5 required)
2	7086	Compression seal
3	6068	Roll restrictor assembly
4	W711843	Roll restrictor through bolt
5	W706674	Roll restrictor through bolt
6	W500724	Power Transfer Unit (PTU)-to-support bracket bolt (5 required)
7	W700101	Roll restrictor shield nut (2 required)
8	6C038	Roll restrictor shield
9	7A444	PTU support bracket
10	7251	PTU

NOTE: A new compression seal must be installed whenever the Power Transfer Unit (PTU) is removed from the vehicle.

Fig 2: Locating Compression Seal

Courtesy of FORD MOTOR CO.

Using a suitable tool, install the new compression seal.

NOTE: A new PTU intermediate shaft seal must be installed whenever the intermediate shaft or PTU is removed from the vehicle.

Using a suitable pry bar, move the engine forward. Install a block of wood to hold the engine in the forward position. Install the PTU with the output flange facing the passenger side, filler plug facing upward. Rotate the PTU to the transaxle. Install the 5 PTU-to-transaxle bolts.
- Tighten to 90 Nm (66 lb-ft).
  
  Fig 3: Installing Block Of Wood To Hold Engine In Forward Position
  Courtesy of FORD MOTOR CO.
Position the PTU support bracket into place and hand-tighten the 5 PTU support bracket bolts.
1. Tighten the bolts to the transaxle to 70 Nm (52 lb-ft).
2. Tighten the bolts to the engine to 70 Nm (52 lb-ft).
  
  Fig 4: Identifying PTU Support Bracket Bolts Tightening Sequence
  Courtesy of FORD MOTOR CO.
Install the roll restrictor and the 2 roll restrictor through bolts.
- Tighten to 115 Nm (85 lb-ft).
  
  Fig 5: Locating Roll Restrictor Through Bolts
  Courtesy of FORD MOTOR CO.
Install the roll restrictor shield and the 2 roll restrictor shield nuts.
- Tighten to 9 Nm (80 lb-in).
  
  Fig 6: Locating Roll Restrictor Shield Nuts
  Courtesy of FORD MOTOR CO.
Install the exhaust flexible pipe and RH catalytic converter. For additional information, refer to EXHAUST SYSTEM .
Install the intermediate shaft. For additional information, refer to FRONT DRIVE HALFSHAFTS .
Line up the index marks on the driveshaft to the index marks on the PTU flange made during removal and install the 4 bolts.
- Tighten to 70 Nm (52 lb-ft).
  
  Fig 7: Locating Driveshaft Bolts
  Courtesy of FORD MOTOR CO.

NOTE: Clean the area around the filler plug before removing.

Fig 8: Locating PTU Filler Plug

Courtesy of FORD MOTOR CO.

Remove and discard the filler plug.
Fill the PTU, if necessary. The fluid must be even with the bottom of the fill opening.
Install a new filler plug.
- Tighten to 20 Nm (177 lb-in).