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Pinpoint Tests Z: Intermittent: Introduction

WARNING: TO PREVENT THE RISK OF HIGH-VOLTAGE SHOCK, ALWAYS FOLLOW PRECISELY ALL WARNINGS AND SERVICE INSTRUCTIONS, INCLUDING INSTRUCTIONS TO DEPOWER THE SYSTEM. THE HIGH-VOLTAGE HYBRID SYSTEM UTILIZES APPROXIMATELY 300 VOLTS DC, PROVIDED THROUGH HIGH-VOLTAGE CABLES TO ITS COMPONENTS AND MODULES. THE HIGH-VOLTAGE CABLES AND WIRING ARE IDENTIFIED BY ORANGE HARNESS TAPE OR ORANGE WIRE COVERING. ALL HIGH-VOLTAGE COMPONENTS ARE MARKED WITH HIGH-VOLTAGE WARNING LABELS WITH A HIGH-VOLTAGE SYMBOL. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

This pinpoint test is intended to diagnose and isolate intermittent concerns for the following:

This chart is used to determine which test to run for the suspect circuit. Corresponding (PIDs) to each circuit are listed. Some circuits do not have an associated PID or the PID may not be available and has to be measured with a digital multimeter (DMM). More specific PIDs can be found in REFERENCE VALUES -- ESCAPE HYBRID article .

PCM/TCM PIDS/SIGNALS

PCM/TCM* PIDS/SIGNALS Associated Circuit Test Type
ACCR A/CCR output
Use DMM A/CLPCS input
ACP A/CPSW input
APP1 APP input
APP2 APPS2 input
APP3 APPS3 input
BPO, BPO_HZ BPO input
BPP/BOO BPP input
Use DMM BPS input
Use DMM CD-A (primary) output
Use DMM CD-B (primary) output
Use DMM CD-C (primary) output
Use DMM CD-D (primary) output
CHT, CHT V CHT input
Use DMM CKP(+) input
Use DMM CMP input
Use DMM CTO output
EGRMC1 EGRMC1 output
EGRMC2 EGRMC2 output
EGRMC3 EGRMC3 output
EGRMC4 EGRMC4 output
EVAPCV CANV output
EVMV VMV output
FP FP output
FPM FPM input
FRP FRP input
FRT FRT input
FTIV FTIV output
FTP FTP input
G_SDN, Use DMM GSDN output
G_SDN_B*, G_SDN_C* GSDN input
GTQ_CMD TGAC input
GTQ_CMD* TGAC output
HFC FC3 output
IAT IAT input
INJ1 INJ1 output
INJ2 INJ2 output
INJ3 INJ3 output
INJ4 INJ4 output
ISDN1* ISDN1 input
ISDN2* ISDN2 input
KEYST ISP-R input
KEYST ISP-RS input
KS1 KS(+) input
LFC FC1 output
MAF MAF input
MAP MAP input
MECP MECP output
MFC FC2 output
M_SDN, Use DMM MSDN output
MTQ_OUT TMAC input
MTQ_OUT* TMAC output
O2S11_CUR HO2S11 input
O2S12 HO2S12 input
TACM (+) TACM (+) output
TACM (-) TACM (-) output
TP1 TP1 input
TP2 TP2 input
TR_A1 TR-A1 input
TR_A2 TR-A2 input
VPWR VPWR input
Use DMM VREF output