Exploded View: Disassembly

If the transaxle case side transfer shaft bearing cup is damaged, install Transfer Gear Bearing Race Remover 307-577 on the bearing cup.

Fig 1: Installing Transfer Gear Bearing Race Remover 307-577 On Bearing Cup
Courtesy of FORD MOTOR CO.
Install Front Wheel Hub Remover/Installer 204-069 and thread it into Transfer Gear Bearing Race Remover 307-577.

Fig 2: Installing Wheel Hub Remover/Installer 204-069 Into Transfer Gear Bearing Race Remover 307-577
Courtesy of FORD MOTOR CO.
Using a wrench, turn the nut on Front Wheel Hub Remover/Installer 204-069 to remove the transfer shaft bearing cup from the transaxle case.

Fig 3: Removing Transfer Shaft Bearing Cup From Transaxle Case Using Wrench
Courtesy of FORD MOTOR CO.
If the transaxle case side transfer shaft bearing cup was removed, punch a hole in the fluid dam.

Fig 4: Punching Hole In Fluid Dam Using Suitable Tool
Courtesy of FORD MOTOR CO.
If the transfer shaft bearing cup was removed, use a dent puller to remove the fluid dam from the transaxle case.

Fig 5: Removing Fluid Dam From Transaxle Case Using Suitable Dent Puller
Courtesy of FORD MOTOR CO.
If the transaxle case side differential bearing cup is damaged, install the Differential Bearing Cup Remover 307-586 on the bearing cup.
1. Position the Differential Bearing Cup Remover 307-586 in the transaxle case with the tabs on the Differential Bearing Cup Remover 307-586 aligned with the slots in the transaxle case.
2. Expand the Differential Bearing Cup Remover 307-586 by hand.
3. While holding the Differential Bearing Cup Remover 307-586 in the expanded position with the tabs in the slots of the transaxle case, tighten the nut.
Fig 6: Holding Differential Bearing Cup Remover 307-586 In Expanded Position
Courtesy of FORD MOTOR CO.
Using a press, press the differential bearing cup out of the transaxle case.

Fig 7: Pressing Differential Bearing Cup Out Of Transaxle Case Using Suitable Press
Courtesy of FORD MOTOR CO.
Remove the 2 bolts and the park pawl pin retainer.

Fig 8: Location of Park Pawl Pin Retainer Bolts
Courtesy of FORD MOTOR CO.

NOTE: Note the orientation of the park pawl spring for assembly.

Fig 9: Location of Park Pawl Spring

Courtesy of FORD MOTOR CO.

Remove the park pawl spring.
Remove the park pawl pin and the park pawl.

Fig 10: Location of Park Pawl And Pin
Courtesy of FORD MOTOR CO.
Using a magnet, remove the park pawl abutment pins and the abutment.

Fig 11: Identifying Park Pawl Abutment Pins And Abutment

Courtesy of FORD MOTOR CO.