Common Specifications & Procedures
COMMON SPECIFICATIONS & PROCEDURES (FUSION, FUSION HYBRID & MKZ)
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | |||
| Hybrid | GENERAL SPECIFICATIONS | ||
| Except-Hybrid | GENERAL SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Axle Nut/Hub Nut | |||
| Front & Rear | 189 Ft. Lbs. (255 N.m) | ||
| Battery | GENERAL SPECIFICATIONS | ||
| Brakes | |||
| Bleeding Sequence | RR, RF, LR, LF BRAKE SYSTEM BLEEDING |
||
| Disc Brakes | |||
| Front | General SPECIFICATIONS table | ||
| Rear | General SPECIFICATIONS table | ||
| Torque | |||
| Front | Torque SPECIFICATIONS table | ||
| Rear | Torque SPECIFICATIONS table | ||
| Charging | |||
| Generator | GENERAL SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS table | ||
| Drive Belts | |||
| 2.5L Hybrid | |||
| Adjustment | BELT TENSIONER | ||
| Belt Routing | ACCESSORY DRIVE BELT ROUTING | ||
| 2.5L Except-Hybrid | |||
| Adjustment | BELT TENSIONER | ||
| Belt Routing | ACCESSORY DRIVE BELT ROUTING | ||
| 3.0L (4V) | |||
| Adjustment | BELT TENSIONER | ||
| Belt Routing | ACCESSORY DRIVE BELT ROUTING | ||
| 3.5L | |||
| Adjustment | BELT TENSIONER | ||
| Belt Routing | ACCESSORY DRIVE BELT ROUTING | ||
| Engine Cooling | |||
| General Service Specification | |||
| Hybrid | GENERAL SPECIFICATIONS | ||
| Except Hybrid | General SPECIFICATIONS | ||
| Radiator Cap Pressure | 13-18 psi (89-124 kPa) | ||
| Thermostat R & I | |||
| 2.5L Hybrid | THERMOSTAT HOUSING | ||
| 2.5L Except Hybrid | THERMOSTAT HOUSING - 2.5L | ||
| 3.0L (4V) | THERMOSTAT - 3.0L (4V) | ||
| 3.5L | THERMOSTAT HOUSING - 3.5L | ||
| Water Pump R & I | |||
| 2.5L Hybrid | COOLANT PUMP | ||
| 2.5L Except Hybrid | COOLANT PUMP - 2.5L | ||
| 3.0L (4V) | COOLANT PUMP - 3.0L (4V) and COOLANT PUMP HOUSING - 3.0L (4V) |
||
| 3.5L | COOLANT PUMP - 3.5L | ||
| Engine Mechanical | |||
| 2.5L | |||
| Compression | COMPRESSION TEST - HYBRID or COMPRESSION TEST - ALL VEHICLES EXCEPT HYBRID |
||
| Oil Pressure (Hot @ 2000 RPM) | 29-39 psi (200-268 kPa) | ||
| Overhaul | Hybrid - SPECIFICATIONS or Except Hybrid - GENERAL SPECIFICATIONS |
||
| Torque | Hybrid - SPECIFICATIONS or Except Hybrid - TORQUE SPECIFICATIONS |
||
| 3.0L (4V) | |||
| Compression | COMPRESSION TEST -- ALL VEHICLES EXCEPT HYBRID | ||
| Oil Pressure (Minimum at 1, 500 RPM with engine warmed up after 10 minutes of idling) | 25 psi (172 kPa) | ||
| Overhaul | GENERAL SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS | ||
| 3.5L | |||
| Compression | COMPRESSION TEST -- ALL VEHICLES EXCEPT HYBRID | ||
| Oil Pressure (Minimum at 1, 500 RPM with engine at normal operating temperature) | 30 psi (207 kPa) | ||
| Overhaul | Refer to General SPECIFICATIONS table | ||
| Torque | Refer to Torque SPECIFICATIONS table | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate Torque | |||
| 2.5L | |||
| Hybrid | Refer to Flywheel INSTALLATION procedure | ||
| Except Hybrid | Refer to Flywheel INSTALLATION
procedure Refer to Flex plate INSTALLATION procedure |
||
| 3.0L (4V) | Refer to REMOVAL AND INSTALLATION | ||
| 3.5L | Refer to INSTALLATION | ||
| Fuel System | |||
| Fuel Filter Location | Located in fuel tank as part of the fuel pump module. | ||
| Fuel Filter R & I | |||
| Hybrid | FUEL PUMP MODULE | ||
| Except Hybrid | FUEL PUMP MODULE - ALL WHEEL DRIVE (AWD) or FUEL PUMP MODULE - FRONT WHEEL DRIVE (FWD) |
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| Pressure Release Procedure | FUEL SYSTEM PRESSURE RELEASE | ||
| Pressure Specification | |||
| 2.5L | Engine running fuel pressure 55-58 psi (379-399 kPa) |
||
| 3.0L | Engine running fuel pressure 55-58 psi (379-399 kPa) |
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| 3.5L | Engine running fuel pressure 64-67 psi (441-461 kPa) |
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| Fuel Pressure Test Procedure | FUEL SYSTEM PRESSURE TEST | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Routing) | Engines have coil-on-plug ignition. | ||
| Spark Plugs | |||
| 2.5L | |||
| Type | Motorcraft 6M8G-12405-BB | ||
| Gap | 0.049 - 0.053 In. (1.25-1.35 mm) | ||
| Torque | 9 Ft. Lbs. (12 N.m) | ||
| 3.0L (4V) | |||
| Type | Motorcraft CGSF-22N | ||
| Gap | 0.045-0.049 in (1.15-1.25 mm) | ||
| Torque | 11 Ft. Lbs. (15 N.m) | ||
| 3.5L | |||
| Type | Motorcraft AYFS-22FM | ||
| Gap | 0.051-0.057 In. (1.29-1.45 mm) | ||
| Torque | 11 Ft. Lbs. (15 N.m) | ||
| Starting | |||
| Starter w/Torque | Refer to Torque SPECIFICATIONS table | ||
| Wheel Alignment | |||
| Adjustment Specifications | Refer to Alignment SPECIFICATIONS table | ||
| Torque | Refer to Torque SPECIFICATIONS table | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 98 Ft. Lbs. (133 N.m) | ||