Exploded View: Assembly

If the transfer shaft fluid dam and bearing race were removed during disassembly, assemble the Handle 205-153 and the Oil Dam Seal Installer 307-583 and install a new transfer shaft fluid dam on the Oil Dam Seal Installer 307-583 with Handle 205-153.

Fig 1: Identifying Handle 205-153 And Oil Dam Seal Installer 307-583
Courtesy of FORD MOTOR CO.
Using the Handle 205-153 and the Oil Dam Seal Installer 307-583, install the transfer shaft fluid dam in the transaxle case.

Fig 2: Installing Transfer Shaft Fluid Dam In Transaxle Case Using Handle 205-153 And Oil Dam Seal Installer 307-583
Courtesy of FORD MOTOR CO.
Inspect the transfer shaft fluid dam to be sure it is seated evenly into the transaxle case.

Fig 3: Locating Transfer Shaft Fluid Dam
Courtesy of FORD MOTOR CO.
Using the Bearing Cup Installer 307-576, press the transfer shaft bearing cup in the transaxle case.

Fig 4: Pressing Transfer Shaft Bearing Cup In Transaxle Case Using Bearing Cup Installer 307-576
Courtesy of FORD MOTOR CO.
If removed, install a new differential bearing race on the Bearing Cup Installer 307-576.

Fig 5: Installing Differential Bearing Race On Bearing Cup Installer 307-576
Courtesy of FORD MOTOR CO.
Using the Bearing Cup Installer 307-576, Transfer Gear Bearing Installer 307-541 and Drawbar 204-029, press the differential bearing cup in the transaxle case.

Fig 6: Pressing Differential Bearing Cup In Transaxle Case Using Bearing Cup Installer 307-576 And Transfer Gear Bearing Installer 307-541
Courtesy of FORD MOTOR CO.
Install the park pawl abutment and the pins.

Fig 7: Installing Park Pawl Abutment And Pins
Courtesy of FORD MOTOR CO.
Install the park pawl and the pin.

Fig 8: Installing Park Pawl And Pin
Courtesy of FORD MOTOR CO.
Install the park pawl spring.

Fig 9: Installing Transfer Gear Bearing Race Remover 307-577 On Bearing Cup
Courtesy of FORD MOTOR CO.
Install the park pawl pin retainer and the 2 bolts.
- Tighten to 12 Nm (106 lb-in).
  
  Fig 10: Locating Park Pawl Pin Retainer Bolts
  Courtesy of FORD MOTOR CO.
Remove the torque converter housing differential and transfer shaft bearing races to select a new differential or transfer shaft shim. For additional information, refer to TORQUE CONVERTER HOUSING .