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Steering Gear: Installation

    NOTE: New O-ring seals must be installed any time the pressure and return lines are disconnected from the steering gear or a fluid leak may occur.
  1. Install 2 new O-ring seals on the pressure and return lines.
  2. Position the steering gear and install the 2 bolts.
    • Tighten to 80 Nm (59 lb-ft).
  3. WARNING: Install a new steering column shaft bolt. Reuse could result in bolt failure and loss of vehicle control. Failure to follow this instruction may result in serious injury to vehicle occupant(s).
  4. Connect the lower steering column shaft to the steering gear and install the new bolt.
    • Tighten to 28 Nm (21 lb-ft).
  5. Install the dash seal to the steering gear.
    • Center the dash seal on the steering gear and pull down to attach it to the steering gear.
      Fig 1: Installing Dash Seal To Steering Gear
      G06256295Courtesy of FORD MOTOR CO.
  6. Position the steering gear heat shield and install the 2 bolts.
    • Tighten to 7 Nm (62 lb-in).
  7. Install the pressure and return lines to the steering gear, rotate the steering line clamp plate and install the bolt.
    • Tighten to 18 Nm (159 lb-in).
  8. Position the steering line retainer and install the bolt.
  9. Install the stabilizer bar. For additional information, refer to FRONT SUSPENSION .
  10. WARNING: Do not reuse a tie rod-to-wheel knuckle nut. This can result in nut failure and loss of steering control. Failure to follow this instruction may result in serious injury to vehicle occupant(s).
  11. Position the outer tie-rod ends in the wheel knuckles and install the 2 new nuts.
    • Tighten to 47 Nm (35 lb-ft).
  12. Fill the power steering system. For additional information, refer to STEERING SYSTEM .
  13. Check and, if necessary, adjust the front toe. For additional information, refer to SUSPENSION SYSTEM - GENERAL INFORMATION .