Automatic Transaxle: Assembly: Transmission: Materials

Name	Specification
Ultra Silicone Sealant TA-29	-
Motorcraft® MERCON® LV Automatic Transmission Fluid XT-10-QLVC	WSS-M2C938-A MERCON® LV

WARNING: Before beginning any service procedure, refer to HEALTH AND SAFETY PRECAUTIONS . Failure to follow this instruction may result in serious personal injury.

Refer to: HEALTH AND SAFETY PRECAUTIONS .
NOTE: When installing the bearing make sure to only press on the inner bearing race or damage may occur to the bearing.

General Equipment: Hydraulic Press

Courtesy of FORD MOTOR CO.
General Equipment: Hydraulic Press

Courtesy of FORD MOTOR CO.
Material: Motorcraft® MERCON® LV Automatic Transmission Fluid / XT-10-QLVC (WSS-M2C938-A) (MERCON® LV)

Courtesy of FORD MOTOR CO.
Courtesy of FORD MOTOR CO.
Courtesy of FORD MOTOR CO.
Special Tool(s): 204-029 Drawbar, 307-541 Installer, Transfer Gear Bearing , 307-689 Installer, Bearing Cup

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Special Tool(s): 205-153 (T80T-4000-W) Handle , 307-693 Installer, Transfer Gear Bearing Cup

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Courtesy of FORD MOTOR CO.
Courtesy of FORD MOTOR CO.
Special Tool(s): 307-591 Shim Gauge, Differential/Transfer Gear Bearing , 307-692 Tool, Transfer Gear Preload

Courtesy of FORD MOTOR CO.
Special Tool(s): 307-591 Shim Gauge, Differential/Transfer Gear Bearing

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NOTE: Make sure that the silicone has been cleaned off the machined surface of the transmission case and the damper housing before installing the Differential/Transfer Gear Bearing Shim Gauge 307-591/3 (4 spacers) or the preload measurement may be inaccurate.

Special Tool(s): 307-591 Shim Gauge, Differential/Transfer Gear Bearing

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Courtesy of FORD MOTOR CO.
Special Tool(s): 307-591 Shim Gauge, Differential/Transfer Gear Bearing
Torque: 24 Nm

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Rotate the transfer shaft and the differential several times to seat the bearing cups.

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Measure and record the smallest and largest preload gap on the Shim Gauge, Differential/Transfer Gear Bearing 307-591/1. Average the 2 measurements to get the thickness of the differential bearing preload shim. For the differential bearing preload shim part number.
Refer to: SPECIFICATIONS .

General Equipment: Feeler Gauge

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Measure and record the smallest and largest preload gap on the Transfer Gear Preload Tool 307-692. Average the 2 measurements to get the thickness of the transfer gear bearing preload shim. For the transfer bearing preload shim part number.
Refer to: SPECIFICATIONS .

General Equipment: Feeler Gauge

Courtesy of FORD MOTOR CO.
Courtesy of FORD MOTOR CO.
Special Tool: 307-693 Transfer Gear Bearing Cup Installer
Special Tool(s): 205-153 (T80T-4000-W) Handle, 307-693 Installer, Transfer Gear Bearing Cup

Courtesy of FORD MOTOR CO.
Courtesy of FORD MOTOR CO.
Special Tool(s): 204-029 Drawbar , 307-541 Installer, Transfer Gear Bearing, 307-576 Bearing Cup Installer

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Special Tool(s): 307-435 Installer, Extension Housing Seal

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Special Tool(s): 205-153 (T80T-4000-W) Handle, 307-626 Installer, Differential Seal

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Torque: 11 Nm

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Torque: 11 Nm

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Special Tool(s): 205-153 (T80T-4000-W) Handle , 307-626 Installer, Differential Seal

Courtesy of FORD MOTOR CO.
Courtesy of FORD MOTOR CO.
Courtesy of FORD MOTOR CO.
Courtesy of FORD MOTOR CO.
Courtesy of FORD MOTOR CO.
Material: Ultra Silicone Sealant / TA-29

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Tighten in a crisscross pattern.
Torque: 25 Nm

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Courtesy of FORD MOTOR CO.