LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2013 >> Explorer Police Interceptor, AWD >> Repair and Diagnosis >> Transmission >> Transfer Case - Power Transfer Unit >> Removal And Installation >> Transfer Case Cooler >> Installation
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Transfer Case Cooler: Installation

  1. G09142656Courtesy of FORD MOTOR CO.
  2. G09142657Courtesy of FORD MOTOR CO.
  3. G09142658Courtesy of FORD MOTOR CO.
    • Tighten to 12 Nm (106 lb-in).
    G09142654Courtesy of FORD MOTOR CO.
    • Tighten to 25 Nm (18 lb-ft).
    G09142653Courtesy of FORD MOTOR CO.
  4. Remove hose clamp pliers.
    G09142652Courtesy of FORD MOTOR CO.
  5. Fill the PTU  fluid level. Refer to POWER TRANSFER UNIT (PTU) DRAINING AND FILLING .
  6. NOTE: Replace the O-ring before installing the PTU  temperature sensor.
    • Tighten to 12 Nm (106 lb-in).
    G08651103Courtesy of FORD MOTOR CO.
  7. G08651100Courtesy of FORD MOTOR CO.
  8. G08651099Courtesy of FORD MOTOR CO.
    • Tighten to 12 Nm (106 lb-in).
    G08651098Courtesy of FORD MOTOR CO.
  9. Install the RH catalytic converter. Refer to EXHAUST SYSTEM .
  10. Fill and bleed the cooling system. Refer to ENGINE COOLING SYSTEM .