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Home >> Ford >> 2013 >> Explorer Sport >> Repair and Diagnosis >> Engine Performance >> Engine Ignition System - 3.5L GTDI >> Removal And Installation >> Removal and Installation
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Removal and Installation

WARNING: Before beginning any service procedure, refer to SAFETY WARNINGS . Failure to follow this instruction may result in serious personal injury.
NOTE: Removal steps in this procedure may contain installation details.

LH side 

  1. Refer to  FUEL SYSTEM - GENERAL INFORMATION  .
    G08616041
  2. NOTE: When removing or installing the fuel injection pump noise insulator, spreading the openings will reduce the risk of damage.
    G08616042

    RH side 

  3. NOTE: When installing align the index marks for the RH CAC  tube.
    1. Tighten to 5 Nm (44 lb-in).
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    1. Tighten to 6 Nm (53 lb-in).
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  4. NOTE: When installing align the index marks for the RH CAC  tube.
    1. Tighten to 5 Nm (44 lb-in).
      G08616045

      Both sides 

  5. NOTE: Use compressed air to remove any foreign material from the ignition coil-on-plugs and surrounding area before removing the ignition coil-on-plugs.
    NOTE: When removing the ignition coil-on-plugs, a slight twisting motion will break the seal and ease removal.
    NOTE: When installing the ignition coil-on-plugs, apply a small amount of dielectric grease to the inside of the ignition coil-on-plug boots before attaching to the spark plugs. Material: Silicone Brake Caliper Grease and Dielectric Compound XG-3-A.
    1. Tighten in the following 2 stages.
      • Stage 1: Tighten to 7 Nm (62 lb-in).
      • Stage 2: Tighten an additional 50 degrees.
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  6. Inspect the ignition coil-on-plug seals for cracks, rips, or tears. Replace any damaged ignition coil-on-plug seals.
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  7. To install, reverse the removal procedure.