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Fuel System Pressure Check

Special Tool(s) / General Equipment 

G08065073
310-D009 
Fuel Pressure Test Kit
WARNING: Before beginning any service procedure in this service information, refer to Safety Warnings in SERVICE INFORMATION General Information. Failure to follow this instruction may result in serious personal injury.
  1. Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions  ( GASOLINE AND GASOLINE-ETHANOL FUEL SYSTEMS HEALTH AND SAFETY PRECAUTIONS ).
  2. Release the fuel system pressure.

    Refer to: Fuel System Pressure Release  ( Fuel System Pressure Release  ).

  3. Disconnect the battery ground cable.

    Refer to: BATTERY DISCONNECT AND CONNECT .

  4. Disconnect the fuel tube-to-fuel jumper tube quick release coupling.
  5. Install the Fuel Pressure Test Adapter and the Fuel Pressure Test Kit between the fuel tube and the fuel jumper tube.

    Special Tool(s)  : 310-D009 (Fuel Pressure Test Kit) 

    Fig 1: Installing Fuel Pressure Test Adapter And Kit
    G08065074Courtesy of FORD MOTOR CO.
  6. NOTE: The Fuel Pump (FP) control module fuse was previously removed to release the fuel system pressure and must be installed to test the fuel system pressure.
  7. Install the Fuel Pump (FP) control module fuse.
  8. Connect the battery ground cable.

    Refer to: BATTERY DISCONNECT AND CONNECT .

  9. NOTE: Carry out a ignition ON engine OFF visual inspection for fuel leaks prior to completing the fuel system pressure test.
    NOTE: After completing the fuel system pressure test, open the drain valve on the Fuel Pressure Test Kit and release any residual fuel into a suitable container prior to removing the tool.
  10. Test the fuel system pressure to make sure it is within the specified range.