Common Specifications & Procedures
TRANSIT CONNECT COMMON SPECIFICATIONS & PROCEDURES
| System | Specification/Procedure | |||
|---|---|---|---|---|
| Air Conditioning | ||||
| Service | SPECIFICATIONS | |||
| Torque | TORQUE SPECIFICATIONS | |||
| Axle Nut/Hub Nut | ||||
| Front | Step 1 - 59 Ft. Lbs. (80 N.m) Step 2 - 90° |
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| Battery | SPECIFICATIONS | |||
| Brakes | ||||
| Bleeding Sequence | BRAKE SYSTEM PRESSURE BLEEDING | |||
| Front Disc Brakes w/Torque | Refer to appropriate component in REMOVAL AND INSTALLATION | |||
| Rear Drum Brakes w/Torque | Refer to appropriate component in REMOVAL AND INSTALLATION | |||
| Charging | ||||
| Generator w/Torque | ||||
| 1.6L EcoBoost | Generator Mounting Bolt: 35 lb.ft (48 Nm) Generator Mounting Nut: 35 lb.ft (48 Nm) Generator Stud: 89 lb.in (10 Nm) Lower Generator Bolt: 35 lb.ft (48 Nm) |
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| 2.5L Duratec | Upper Generator Bolt: 18 lb.ft (25 Nm) Lower Generator Bolts: 18 lb.ft (25 Nm) |
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| Drive Belts | ||||
| Adjustment | ACCESSORY DRIVE - 1.6L or ACCESSORY DRIVE - 2.5L DURATEC (125KW/170PS) | |||
| Belt Routing | ACCESSORY DRIVE - COMPONENT LOCATION (1.6L) or ACCESSORY DRIVE - COMPONENT LOCATION (2.5L). | |||
| Engine Cooling | ||||
| General Service Specifications | SPECIFICATIONS (1.6L) or SPECIFICATIONS (2.5L). | |||
| Radiator Cap Pressure | N/A | |||
| Thermostat R & I | THERMOSTAT HOUSING (1.6L) or THERMOSTAT (2.5L). | |||
| Water Pump R & I | COOLANT PUMP (1.6L) or COOLANT PUMP (2.5L). | |||
| Engine Mechanical | ||||
| Compression | SPECIFICATIONS (1.6L) or SPECIFICATIONS (2.5L) | |||
| 1.6L Oil pressure (hot @ 800 RPM) 1.6L Oil pressure (hot @ 2000 rpm) |
14.5 psi (100kPa) 29.0 psi (200kPa) |
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| 2.5L Oil pressure (hot @ 2, 000 rpm) | 200-414 kPa (29.0-60 psi) | |||
| Overhaul | SPECIFICATIONS (1.6L) or SPECIFICATIONS (2.5L) | |||
| Torque | Refer to appropriate component in REMOVAL AND INSTALLATION (1.6L) or TORQUE SPECIFICATIONS (2.5L) | |||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | |||
| Flywheel/Flex Plate Torque | ||||
| 1.6L EcoBoost | For tightening sequence, refer to FLEXPLATE
. Stage 1: 133 lb.in (15 Nm) Stage 2: 18 lb.ft (25 Nm) Stage 3: 22 lb.ft (30 Nm) Stage 4: 90° |
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| 2.5L Duratec | For tightening sequence, refer to FLEXPLATE
. Stage 1: 37 lb.ft (50 Nm) Stage 2: 59 lb.ft (80 Nm) Stage 3: 83 lb.ft (112 Nm) |
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| Fuel System | ||||
| Fuel Filter Location | Located in fuel tank as part of the fuel pump module. | |||
| Fuel Filter R & I | FUEL PUMP AND SENDER UNIT (1.6L) or FUEL PUMP AND SENDER UNIT (2.5L). | |||
| Pressure Release Procedure | FUEL SYSTEM PRESSURE RELEASE (1.6L) or FUEL SYSTEM PRESSURE RELEASE (2.5L) | |||
| Fuel pressure | ||||
| 1.6L EcoBoost | Engine running - 1.6L GTDI (Low pressure side) 58.0-87.0 psi (400-600 kPa) |
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| 2.5L Duratec | Engine running - 2.5L 50.8-72.5 psi (350-500 kPa) |
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| Fuel Pressure Test Procedure | FUEL SYSTEM PRESSURE CHECK (1.6L) or FUEL SYSTEM PRESSURE CHECK (2.5L). | |||
| Ignition | ||||
| Firing Order & Cylinder Identification | 1-3-4-2 FIRING ORDER & CYLINDER IDENTIFICATION |
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| Ignition Wires (Routing) | Engine has coil-on-plug ignition. | |||
| Spark Plug | ||||
| 1.6L (CYFS 13Y RC) | ||||
| Gap | 0.8mm | |||
| Torque | 11 ft. Lbs. (15 N.m) | |||
| 2.5L AAYFS 32Y R | ||||
| Gap | 0.051 in (1.3 mm) | |||
| Torque | 106 lb in (12 N.m) | |||
| Starting | ||||
| Starter | SPECIFICATIONS (1.6L) or SPECIFICATIONS (2.5L) | |||
| Torque | ||||
| 1.6L EcoBoost | Upper Inner Starter Bolt: 19 lb.ft (26 Nm) Starter Motor Solenoid Small Nut: 53 lb.in (6 Nm) Starter Motor Solenoid Large Nut: 106 lb.in (12 Nm) Remaining Starter Motor Retaining Bolts: 19 lb.ft (26 Nm) |
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| 2.5L Duratec | Starter Motor Stud Bolts: 26 lb.ft (35 Nm) | |||
| Wheel Alignment | ||||
| Adjustment Specifications | SPECIFICATIONS | |||
| Torque | ALIGNMENT SPECIFICATIONS | |||
| Wheel & Tire | ||||
| Wheel Lug Nut Torque | 100 Ft. Lbs. (135 N.m) | |||