LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2016 >> Fusion S >> Repair and Diagnosis >> External Pages >> Different car >> Section 11 (Timing System) >> Timing Chain >> Repair procedures >> Removal
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Repair procedures: Removal

WARNING: This page is about a different car, the 2013 Hyundai Elantra GT. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the cylinder head cover.

    (Refer to "CYLINDER HEAD COVER ")

  2. Set No. 1 cylinder to TDC (Top dead center) on compression stroke.
    1. Turn the crankshaft pulley and align its groove with the timing mark of the timing chain cover.
      Fig 1: Identifying Crankshaft Pulley
      G09885421Courtesy of HYUNDAI MOTOR AMERICA
    2. Check that the TDC marks of the intake and exhaust CVVT sprockets are in straight line on the cylinder head surface as shown in the illustration. If not, turn the crankshaft by one revolution (360°) more.
      NOTE: Do not turn the crankshaft pulley counterclockwise.
      Fig 2: Identifying Intake And Exhaust CVVT Sprockets TDC Marks
      G09885422Courtesy of HYUNDAI MOTOR AMERICA
  3. Remove the timing chain cover.

    (Refer to Timing System - "TIMING CHAIN COVER ")

  4. Remove the timing chain tensioner (A).
    Fig 3: Identifying Timing Chain Tensioner
    G09885423Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Do not reuse the detached tensioner.
    • If need to reuse the tensioner, remove the tensioner, make the piston (A) to protrude maximally, push the piston (A) to the end, and then mount the stopper pin.

      At this time, the tensioner fixing pin should be placed in the same way as when the product was first delivered from the factory.

    Fig 4: Identifying Piston
    G09885424Courtesy of HYUNDAI MOTOR AMERICA
    Fig 5: Pushing Piston
    G09885425Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the timing chain tensioner arm (A).
    Fig 6: Identifying Timing Chain Tensioner Arm
    G09885426Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the timing chain (A).
    Fig 7: Identifying Timing Chain
    G09885427Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the timing chain guide (A).
    Fig 8: Identifying Timing Chain Guide
    G09885428Courtesy of HYUNDAI MOTOR AMERICA