Transfer Case

WARNING: This page is about a different variant/trim than selected.

All vehicles

Install a new compression seal.

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Install the PTU.

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Install the new top PTU bolts.
Torque: 59 lb.ft (80 Nm)

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Install the new bottom PTU bolts.
Torque: 59 lb.ft (80 Nm)

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Check the PTU fluid level. Refer to: Transfer Case Fluid Level Check .
2.0L EcoBoost (177kW/240PS) - MI4
Install the PTU support bracket and the support bracket bolts.
Torque:

1: 18 lb.ft (25 Nm)

2: 46 lb.ft (63 Nm)

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1.5L EcoBoost (132kW/180PS) - I4/1.6L EcoBoost (132kW/180PS) - Sigma
NOTE: 2.0L shown. 1.5L and 1.6L similar.

Install the PTU support bracket and the support bracket bolts.

Torque :: 18 lb.ft (25 Nm)

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All vehicles
Connect the PTU vent hose.

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Install the PTU heat shield and heat shield bolts.
Torque: 97 lb.in (11 Nm)

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Install the RH halfshaft. Refer to: Front Halfshaft RH .
2.0L EcoBoost (177kW/240PS) - MI4
Install the catalytic converter. Refer to: Catalytic Converter .
Install the CAC tube.
Torque:

1: 44 lb.in (5 Nm)

2: 97 lb.in (11 Nm)

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Install the rear driveshaft. Refer to: Rear Driveshaft .
1.6L EcoBoost (132kW/180PS) - Sigma
Install the CAC tube.
Torque: 44 lb.in (5 Nm)

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1.5L EcoBoost (132kW/180PS) - I4/1.6L EcoBoost (132kW/180PS) - Sigma
Align the index-mark on driveshaft to the PTU pinion flange.

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Install the new driveshaft-to-pinion flange bolts.
Torque: 26 lb.ft (35 Nm)

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All vehicles

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