Transfer Case - 1-Speed Torque-On-Demand: Notes

Special Tool(s)

Courtesy of FORD MOTOR COMPANY	Handle 205-D055 (D81L-4000-A) or equivalent
Courtesy of FORD MOTOR COMPANY	Holding Fixture, Transmission 307-003 (T57L-500-B)
Courtesy of FORD MOTOR COMPANY	Installer, Front Axle Oil Seal 205-350 (T95T-3010-A)
Courtesy of FORD MOTOR COMPANY	Installer, Input Shaft Oil Seal 308-186 (T90T-7127-B)
Courtesy of FORD MOTOR COMPANY	Installer, Input Shaft Oil Seal 308-249 (T96T-7127-A)
Courtesy of FORD MOTOR COMPANY	Installer, Mainshaft Bearing 308-060 (T77J-7025-K)
Courtesy of FORD MOTOR COMPANY	Installer, Output Shaft Front Bearing 308-410
Courtesy of FORD MOTOR COMPANY	Remover, Bearing Cup 308-047 (T77F-1102-A)
Courtesy of FORD MOTOR COMPANY	Slide Hammer 100-001 (T50T-100-A)

Material

Item	Specification
Motorcraft ® MERCON ® LV Automatic Transmission FluidXT-10-QLVC (US); CXT-10-LV12 (Canada)	MERCON ® LV
Ultra Silicone Sealant TA-29	-

1-Speed Transfer Case - Rear View

Fig 1: Exploded View Of 1-Speed Transfer Case (Rear View) With Torque Specifications

Courtesy of FORD MOTOR COMPANY

Item	Part Number	Description
1	7917	Snap ring
2	7N063	Spacer
3	7D221	Caged thrust bearing
4	7G362	Hub and coil housing
5	7A534	Ball (3 required)
6	7R428	Cam
7	7D126	Wave spring
8	7917	Snap ring
9	7C108	Clutch pack assembly
10	7177	Drive sprocket
11	7D221	Caged thrust bearing
12	7C341	Thrust washer (2 required)
13	7A149	Oil pump assembly
14	7H298	Hose clamp
15	4090	Oil pump pickup hose
16	7A098	Oil pickup and filter
17	7G361	Transfer case field coil
18	7025	Rear output shaft support bearing
19	7025	Front output shaft rear bearing
20	7005	Case
21	-	Rear output shaft support bushing (part of 7005)
22	7A443B	Transfer case bolt (20 required)
23	7A010	Fill plug
24	7045	Coil nut (3 required)
25	7A443A	Connector bracket bolt (2 required)
26	7K740	Connector bracket
27	14A464	Connector
28	7B368	Washer
29	7H150	Armature

1-Speed Transfer Case - Front View

Fig 2: Exploded View Of 1-Speed Transfer Case (Front View)

Courtesy of FORD MOTOR COMPANY

Item	Part Number	Description
29	7061	Output shaft
30	7017	Output shaft collar
31	7A149	Input gear
32	7A029	Drive chain
33	7177	Driven sprocket
34	7917	Snap ring
35	7025	Front output shaft support bearing
36	7E290	Magnet
37	7005	Case
38	7B362	Dowels
39	7025	Front input shaft support bearing
40	7B215	Front output shaft oil seal
41	7061	Front output shaft
42	7034	Vent tube
43	7B215	Input flange seal