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Intake Manifold: Installation

  1. Install new intake manifold gaskets.
    GFD344633Courtesy of FORD MOTOR COMPANY
  2. NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.

    • Install the intake manifold.

    • Tighten the bolts and stud bolts in sequence shown.

      Torque: Stage 1: 89 lb.in (10 Nm) | Stage 2: 45°

    Fig 1: Intake Manifold Bolts Tightening Sequence
    GFD344634Courtesy of FORD MOTOR COMPANY
  3. Position the tube and connect the EVAP canister purge valve quick release coupling. Refer to: Quick Release Coupling .
    GFD344630Courtesy of FORD MOTOR COMPANY
  4. Position the tube and connect the EVAP canister purge valve quick release coupling. Refer to: Quick Release Coupling .
    GFD344629Courtesy of FORD MOTOR COMPANY
    • Position the wiring harness and attach the wiring harness retainer.

    • Connect the EVAP canister purge valve and MAPT sensor wiring harness electrical connectors.

    GFD344628Courtesy of FORD MOTOR COMPANY
  5. Install the center CAC outlet pipe. Refer to: Charge Air Cooler (CAC) Outlet Pipe .
    • Position the wiring harness and attach the retainers.

    • Connect the throttle body wiring harness electrical connector.

    GFD344627Courtesy of FORD MOTOR COMPANY
    • Install the engine appearance cover brackets and the fasteners.

      Torque: 89 lb.in (10 Nm)

    • Attach the wiring harness retainer to the engine appearance cover bracket.

    GFD344626Courtesy of FORD MOTOR COMPANY
    • Install the crankcase vent tube.

    GFD344625Courtesy of FORD MOTOR COMPANY
  6. Install the engine appearance covers and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD344624Courtesy of FORD MOTOR COMPANY
  7. Connect the battery ground cable. Refer to: Battery Disconnect and Connect .