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Generator Clutch: Installation

1.

Hand start the clutch pulley onto the generator shaft.

2.

Insert a 17 mm hex tool into the clutch pulley and install a 17 mm, 55 lb-ft torque stick on the hex tool.

3.

NOTE: Do not insert anything into the fins of the generator to prevent the rotor inside the generator from turning. Inserting items into the generator could result in damage to the generator.

NOTE: The shaft and rotor will turn during installation.

While holding the outer diameter of the clutch pulley, torque the clutch pulley using the impact gun and the 17 mm, 55 lb-ft torque stick for 3-4 seconds. This makes sure the proper torque has been applied.
- Tighten to 75 Nm (55 lb-ft).

4.

Install a new cap onto the pulley with the rubber button facing inwards.

5.

Install the generator. Refer to Generator - 2.0L GTDI .