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Common Specs & Procedures

FIESTA COMMON SPECS & PROCEDURES

System Specification/Procedure
Air Conditioning
Service Specifications
Torque Refer to appropriate component in Removal And Installation procedures.
Axle Nut/Hub Bolt/Nut
Wheel Hub Bolt Refer to Rear Suspension in Removal And Installation
Battery Specifications
Brakes
Bleeding Sequence RR, LR, RF, LF
Brake System Pressure Bleeding
Disc/Drum Brakes w/Torque
Front Disc Refer to appropriate component in Removal And Installation
Rear Drum/Rear Disc Refer to appropriate component in Removal And Installation (Drum Brake) or Removal And Installation (Disc Brake) procedure(s).
Charging
Generator w/Torque
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma Generator Stud: 89 lb.in (10 Nm)
For tightening sequence for nut and bolts, refer to Generator - 1.6L Duratec-16V TI-VCT (88KW/120PS) - Sigma .
Generator Nut and Bolts: 35 lb.ft (48 Nm)
1.6L EcoBoost (132kW/180PS) - Sigma Generator Stud: 89 lb.in (10 Nm)
For tightening sequence for nut and bolts, refer to Generator - 1.6L Ecoboost (132KW/180PS) - Sigma .
Generator Nut and Bolts: 35 lb.ft (48 Nm)
B+ wire Terminal Protective Cover: 133 lb.in (15 Nm)
Drive Belts
Adjustment
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma Accessory Drive
1.6L EcoBoost (132kW/180PS) - Sigma Accessory Drive
Belt Routing
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma Accessory Drive - Component Location
1.6L EcoBoost (132kW/180PS) - Sigma Accessory Drive - Component Location
Engine Cooling
General Service Specifications
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma Specifications
1.6L EcoBoost (132kW/180PS) - Sigma Specifications
Radiator Cap Pressure
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma 120 kPa (17.4 psi) to 150 kPa (21.7 psi)
1.6L EcoBoost (132kW/180PS) - Sigma 120 kPa (17.4 psi) to 150 kPa (21.7 psi)
Thermostat R & I
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma Thermostat
1.6L EcoBoost (132kW/180PS) - Sigma Thermostat
Water Pump R & I
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma Coolant Pump
1.6L EcoBoost (132kW/180PS) - Sigma Coolant Pump
Engine Mechanical
Compression
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma Specifications
1.6L EcoBoost (132kW/180PS) - Sigma Specifications
Oil Pressure
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma (Hot @ 800 rpm) 100 kPa (14.5 psi)
(Hot @ 2000 rpm) 200 kPa (29.0 psi)
1.6L EcoBoost (132kW/180PS) - Sigma (Hot @ 800 rpm) 100 kPa (14.5 psi)
(Hot @ 2000 rpm) 200 kPa (29.0 psi)
Overhaul
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma Specifications
1.6L EcoBoost (132kW/180PS) - Sigma Specifications
Torque
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma Removal And Installation
1.6L EcoBoost (132kW/180PS) - Sigma Removal And Installation
Fluid Specifications See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flexplate/Flywheel Torque
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma For tightening sequence, refer to Flexplate / Flywheel
Stage 1: 22 lb.ft (30 Nm)
Stage 2: 80°
1.6L EcoBoost (132kW/180PS) - Sigma For tightening sequence, refer to Flywheel
Stage 1: 133 lb.in (15 Nm)
Stage 2: 18 lb.ft (25 Nm)
Stage 3: 22 lb.ft (30 Nm)
Stage 4: 90°
Fuel System
Fuel Filter Location Lifetime fuel filter is serviced as part of the Fuel Pump module.
Fuel Filter R & I
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma Fuel Pump And Sender Unit
1.6L EcoBoost (132kW/180PS) - Sigma Fuel Pump And Sender Unit
Pressure Release Procedure
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma Fuel System Pressure Release
1.6L EcoBoost (132kW/180PS) - Sigma Fuel System Pressure Release
Pressure Specification
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma Specifications
1.6L EcoBoost (132kW/180PS) - Sigma Specifications
Fuel Pressure Test Procedure
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma Fuel System Pressure Check
1.6L EcoBoost (132kW/180PS) - Sigma Fuel System Pressure Check
Ignition
Firing Order & Cylinder Identification Firing Order & Cylinder Identification
Spark Plugs
Type
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma CYFS 12 YEC (1.6L DURATEC)
1.6L EcoBoost (132kW/180PS) - Sigma CYFS 13Y RC (1.6L ECOBOOST)
Gap
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma 0.028 -0.031 in (.7 -.8 mm)
1.6L EcoBoost (132kW/180PS) - Sigma 0.031 in (.8 mm)
Torque
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma 133 lb.in (15 Nm)
1.6L EcoBoost (132kW/180PS) - Sigma 133 lb.in (15 Nm)
Starting
Starter w/Torque
1.6L Duratec-16V Ti-VCT (88kW/120PS) - Sigma Vehicles with Automatic Transmission: 35 lb.ft (48 Nm)
Vehicles with Manual Transmission: 18 lb.ft (25 Nm)
Starter Motor Control Wire: 53 lb.in (6 Nm)
Battery Positive Cable: 106 lb.in (12 Nm)
1.6L EcoBoost (132kW/180PS) - Sigma For the starter motor torque specs, refer to:Starter Motor .
Starter Motor Retaing Bolts: 26 lb.ft (35 Nm)
Wheel Alignment
Adjustment Specifications Specifications
Torque General Procedures\
Wheel & Tire
Wheel Lug Nut Torque For tightening sequence for wheel nuts, refer to Wheel And Tire
100 Ft. Lbs. (135 N.m)