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Home >> Ford >> 2019 >> Taurus SHO >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Charging And Controls - 2.0L GTDI >> Removal And Installation >> Fuel Injection Pump >> Installation
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Fuel Injection Pump: Installation

  1. GFD340129Courtesy of FORD MOTOR COMPANY
  2. Inspect the fuel injection pump tappet, for additional information, refer to Fuel Injection Pump Tappet Inspection . Visual check.
    GFD340130Courtesy of FORD MOTOR COMPANY
  3. NOTE: Only rotate the crankshaft clockwise or damage to the engine may occur.
    NOTE: The cam lobe for the fuel injection pump must be at Bottom Dead Center(BDC) for the fuel injection pump installation.
    GFD339330Courtesy of FORD MOTOR COMPANY
  4. NOTE: Apply clean engine oil to the fuel injection pump tappet and to the fuel injection pump cover bore.

    Apply the specified lubricant to the specified component.

    GFD339543Courtesy of FORD MOTOR COMPANY
  5. NOTE: Make sure that a new fuel injection pump O-ring seal is installed.
    NOTE: Apply clean engine oil to the fuel injection pump O-ring seal.

    Apply the specified lubricant to the specified component.

    GFD340131Courtesy of FORD MOTOR COMPANY
  6. NOTE: Make sure that new fuel injection pump bolts are installed.

    Install the fuel injection pump and loosely install 2 new fuel injection pump bolts, alternately tighten each bolt one complete revolution until seated. Tighten the 2 fuel injection pump bolts in the following 2 stages.

    • Stage 1: Tighten each bolt to 5 Nm (44 lb-in).

    • Stage 2: Tighten each bolt an additional 55 degrees.

    GFD340132Courtesy of FORD MOTOR COMPANY
  7. Tighten to 17 Nm (150 lb-in).
    GFD340133Courtesy of FORD MOTOR COMPANY
  8. NOTE: Make sure that a new high pressure fuel tube is installed.

    • Hand tighten the high pressure fuel tube-to-fuel rail flare nut.

    • Hand tighten the high pressure fuel tube-to-fuel injection pump flare nut.

    GFD340134Courtesy of FORD MOTOR COMPANY
  9. Loosely install the 2 high pressure fuel tube bracket bolts.
    GFD340135Courtesy of FORD MOTOR COMPANY
  10. Tighten the 2 high pressure fuel tube flare nuts in the following 2 stages.
    NOTE: Calculate the correct torque wrench setting for the following torque. Refer to the Torque Wrench Adapter Formulas in the chart below.
    G00468730Courtesy of FORD MOTOR COMPANY

    • Stage 1: Using a torque adapter, tighten to 15 Nm (133 lb-in).

    • Stage 2: Tighten an additional 30 degrees.

    GFD340136Courtesy of FORD MOTOR COMPANY
  11. Tighten to 10 Nm (89 lb-in).
    GFD340135Courtesy of FORD MOTOR COMPANY
  12. For more information, refer to Fuel System - General Information .
    GFD340124Courtesy of FORD MOTOR COMPANY
  13. NOTE: Use care when installing the fuel injection pump noise insulator. Spreading the openings will aid in installing the fuel injection pump noise insulator and reduce the risk of damage.
    GFD340123Courtesy of FORD MOTOR COMPANY
  14. Connect the battery ground cable. For additional information, refer to Charging System (Battery, Battery Mounting and Battery Cables) .
  15. Pressurize the fuel system, For additional information, refer to Fuel System - General Information .
  16. Install the ACL outlet pipe, for additional information, refer to Intake Air Distribution and Filtering .
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