Frame Members-Rear Frame Section: Installation
- With the help of an assistant, position the new rear frame section into place on the vehicle.
- Verify dimensional accuracy before performing any welding operations. Refer to: BODY DIMENSIONS AND BODY CONSTRUCTION .
- Support the new section, and loosely clamp the replacement section in a preliminary position. Perform measurements to verify proper placement of the new rear frame section, then clamp firmly into position.
- With all measurements verified and the new rear frame section in proper position, tack-weld in place to the frame assembly.
Use the General Equipment: MIG/MAG Welding Equipment
Use the General Equipment: Locking Pliers
- With all measurements verified and the new rear frame section in proper position, tack-weld in place to the frame assembly.
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NOTE: Left hand (LH) shown in illustration, right hand (RH) similar.
Perform a final measurement, then final weld the new rear tow module section to the mid rear section on all overlap joints on both sides. Refer to: BODY DIMENSIONS AND BODY CONSTRUCTION . Refer to: JOINING TECHNIQUES . Use the General Equipment: MIG/MAG Welding Equipment
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NOTE: Left hand (LH) shown in illustration, right hand (RH) similar.
Perform a final measurement, then final weld the new rear tow module section to the mid rear section on all overlap joints on both sides. Refer to: BODY DIMENSIONS AND BODY CONSTRUCTION . Refer to: JOINING TECHNIQUES . Use the General Equipment: MIG/MAG Welding Equipment
- Metal finish the joint area typical metal finishing techniques.
- Refinish using a Ford approved paint system.
- Restore corrosion protection. Refer to: CORROSION PREVENTION .
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NOTE: To avoid damage to the spare tire winch when installing the spare tire, DO NOT exceed 200 RPM if using power tool equipment.
Install the following items:
- Install the C-pillar and D-pillar body mount bolts if removed. Refer to: Frame and Body Mounting .
- Refer to: Trailer Hitch .
- Refer to: Axle Assembly - Rear Drive Axle/Differential.
- Refer to: Rear Driveshaft .
- Refer to: Upper Arm - Rear Suspension.
- Refer to: Shock Absorber and Spring Assembly - Rear Suspension.
- Refer to: Panhard Rod - Rear Suspension.
- Refer to: Lower Arm - Rear Suspension.
- Refer to: Muffler Inlet Pipe - 2.3L EcoBoost (199kW/270PS). Refer to: Muffler - 2.7L EcoBoost (238kW/324PS).
- Refer to: Rear Bumper .